Copeland ZR61KCE‑TF7‑522

Copeland ZR61KCE‑TF7‑522 mbsmpro

Mbsmpro.com, Copeland, ZR61KCE‑TF7‑522, 5 hp, Scroll Compressor, Air Conditioning, R407C, 3Ph 380‑420V 50Hz, HBP, Original or Fake, Authenticity Guide

Is the Copeland ZR61KCE‑TF7‑522 compressor original?

The data plate on the Copeland ZR61KCE‑TF7‑522 in your system matches a real Copeland Scroll model in terms of model code, refrigerant, capacity range and electrical data, and it carries the official Copeland authenticity label that links to copeland.com/v, which is a standard anti‑counterfeit feature.​
Visual inspection alone is never a 100 % guarantee, but the presence of the Copeland logo, correct model coding, proper serial number format and the “Check authenticity at www.copeland.com/v” label are strong indicators that this unit is genuine, provided it was purchased through an authorized distributor.


Product overview: Copeland ZR61KCE‑TF7‑522

This compressor belongs to the Copeland Scroll ZR series for air‑conditioning using mainly R407C, and equivalent variants (ZR61KCE‑TFD‑522, ZR61KCE‑TF7‑522, etc.) share the same mechanical core with different electrical codes.​​

Key performance data for the ZR61KCE family used with R407C:​​

Parameter Typical value ZR61KCE Notes
Nominal capacity ≈ 17.1 kW (58,500 Btu/h) At air‑conditioning conditions with R407C
Power input ≈ 5.3 kW Three‑phase operation
Nominal power 5–6 hp High‑back‑pressure air‑conditioning duty
Displacement ≈ 14.3–14.4 m³/h Scroll, hermetic
Voltage range 380‑420 V 3Ph 50 Hz (TFD/TF7 codes) Check plate for exact rating
Refrigerants R22, R134a, R407C (depending on variant) Plate on your unit shows R407C
Sound pressure ≈ 60–63 dBA @ 1 m Low noise scroll design

These values position the ZR61KCE as a robust medium‑capacity compressor for rooftop, split and chiller units in high‑back‑pressure applications.


How to verify that a Copeland compressor is genuine

1. Check the nameplate and logo

  • The data plate must be cleanly printed, firmly fixed, and show the Copeland logo and trademark without spelling mistakes or distorted fonts.
  • Model code “ZR61KCE‑TF7‑522” and serial number must follow Copeland’s standard alphanumeric format; random or repeated serials are a red flag.​​

2. Use the Copeland authenticity program

  • Copeland runs a “Know it’s Real” program explaining that genuine compressors are distributed only through authorized wholesalers and must carry proper packaging and serial data plate.
  • Many original scrolls now include an authenticity label with a QR code or a web link like copeland.com/v where installers can validate the unit by scanning or entering a code.
  • If the label on your ZR61KCE‑TF7‑522 redirects to the official Copeland domain and accepts the serial, this is a strong proof of authenticity.

3. Compare with Copeland Online Product Information

  • Copeland provides an Online Product Information portal and a Copeland Mobile app that list dimensions, tube sizes, electrical data and approvals by exact model number.
  • Measure suction and discharge stub sizes (7/8″ and 1/2″ for ZR61KCE‑TFD‑522) and overall height (~451 mm) and compare them with the official datasheet.
  • Any major mismatch in dimensions or operating limits is a warning sign.

4. Purchase channel audit

  • Genuine compressors should come from authorized distributors listed on the Copeland “Where to Buy” page; suspiciously low prices or informal packaging suggest counterfeit risk.
  • Copeland explicitly warns that counterfeit units are often sold with generic packaging, missing documentation, and inconsistent labels.

Technical comparison with similar scroll models

To help HVAC technicians choose the right replacement, here is a comparison between the ZR61KCE and a close relative ZR72KCE used in similar air‑conditioning applications.

Capacity and operating range

Model Refrigerant Capacity range Power range (hp) Application range Note
ZR61KCE‑TF7‑522 R22, R407C (family data) ≈ 10–15 kW 4–6 hp −20 °C to +12.5 °C evap. High‑back‑pressure AC duty. 
ZR72KCE‑TFD‑522 R22, R407C ≈ 12–17 kW 5–7 hp Similar HBP range Slightly higher capacity for larger rooftop units. 

For many light commercial rooftop units or packaged chillers, the ZR61KCE is enough, but ZR72KCE offers extra margin where higher sensible loads or hotter climates are expected.

Electrical and mechanical comparison

Feature ZR61KCE‑TF7‑522 ZR72KCE‑TFD‑522
Voltage 380‑420 V 3Ph 50 Hz (TFD/TF7) 380‑420 V 3Ph 50 Hz
Displacement ≈ 14.3–14.4 m³/h ≈ 16–17 m³/h (family data)
Suction line 7/8″ 7/8″
Discharge line 1/2″ 1/2″
Sound level ≈ 60–63 dBA ≈ 61 dBA

Both models share similar connection sizes, which helps in retrofits, but the ZR72KCE draws more current and requires careful checking of contactor and cable sizing.


Risks of counterfeit Copeland compressors

System damage and safety

  • Copeland warns that counterfeit compressors often use poor‑quality materials, which can cause electrical failure, blown windings, or mechanical seizure, leading to catastrophic system damage.
  • In severe cases, internal parts can rupture, creating a risk of refrigerant release or physical injury during operation or service.

Reduced lifespan and efficiency

  • Fake units rarely achieve the design life of genuine Copeland Scroll compressors, often failing after only weeks or months in service.
  • Because internal tolerances are not controlled, volumetric efficiency drops, superheat control becomes unstable, and energy consumption rises, directly increasing operating costs.

Practical tips for installers and buyers

Installation and commissioning

  • Always match the compressor with the correct refrigerant (R407C for your ZR61KCE‑TF7‑522) and verify oil type (typically POE RL32‑3MAF or Mobil EAL Arctic 22 CC for this family).
  • Respect Copeland limits for maximum discharge and suction pressure (≈ 29.5 bar and 20 bar) and maximum suction temperature (≈ 50 °C), and use proper crankcase heaters where required.

Documentation to keep

  • Keep a clear photo of the nameplate, purchase invoice, and packaging label; these elements are useful if you need to file a warranty claim or report a counterfeit.
  • For projects, link the compressor model in your technical submittals to the official Copeland catalogue pages for easy verification by consultants and clients.

Copeland ZR61KCE‑TF7‑522 mbsmpro

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The data plate on the Copeland ZR61KCE‑TF7‑522 compressor matches the official Copeland Scroll specifications for R407C air‑conditioning duty and includes the Copeland authenticity label linking to copeland.com/v, a key anti‑counterfeit feature. When purchased through an authorized distributor, these details strongly indicate that the unit installed in your system is genuine.​




Maneurop MTZ160HW4VE

Maneurop MTZ160HW4VE mbsmpro

Mbsmpro.com, Compressor, MTZ160HW4VE, 13 hp, Maneurop, Cooling, R134a R404A R407C R507A, 20.3 kW, 380‑400/3/50Hz 460/3/60Hz, MBP/HBP, Hermetic reciprocating

Maneurop MTZ160HW4VE overview

The Maneurop MTZ160HW4VE is a heavy‑duty hermetic reciprocating compressor designed by Danfoss for medium‑back‑pressure commercial refrigeration with HFC refrigerants R134a, R404A, R407C, and R507A.
It targets cold rooms, process chillers, milk tanks, and larger beverage installations where robust construction, multi‑refrigerant flexibility, and three‑phase power supply are required.

Technical specifications and operating data

The MTZ160HW4VE belongs to the MTZ160‑4VI family and combines a three‑phase motor with high‑efficiency pistons to reach double‑digit horsepower levels.
Its nominal cooling capacity is about 20.3 kW at 50 Hz, with operation possible on 380‑415 V/3/50 Hz or 460 V/3/60 Hz networks.

Main technical data – MTZ160HW4VE

Parameter Value Notes
Compressor family Maneurop MTZ160‑4VI Medium‑temperature line.
Technology Hermetic reciprocating Piston design.
Nominal cooling capacity (50 Hz) 20.3 kW At R404A MBP rating.
Motor power supply 380‑415 V 3~ 50 Hz, 460 V 3~ 60 Hz Wide voltage range 340–440 V @ 50 Hz.
Motor protection Internal overload protector Thermally protected windings.
Max. operating current Around 36 A at 460 V 60 Hz Label LR (locked‑rotor) approx. 140 A.
Max. condensing temperature 50 °C According to series guideline.
Minimum suction gas temp. −35 °C LP slide TS min.
PS design pressure 22.6 bar PED data.
Oil type Danfoss POE 160PZ Factory charge of polyester oil.
Compatible refrigerants R134a, R404A, R407C, R507A and new blends like R448A/R449A/R452A Multi‑refrigerant platform.

This table shows why the MTZ160HW4VE is positioned as a 13 hp‑class compressor for large medium‑temperature duties rather than domestic or small commercial equipment.
The internal overload, POE 160PZ oil, and 22.6‑bar shell rating give it the safety margin needed for high‑pressure HFC blends like R404A and R507A.

Field applications and exploitation potential

Because of its capacity and three‑phase motor, the MTZ160 series is frequently installed in:

  • Medium‑temperature cold rooms for food storage in supermarkets and restaurants.
  • Process chillers, milk tanks, and air‑dryer systems that need stable evaporating temperatures and long run times.

For installers, the multi‑refrigerant capability is a real advantage: the same MTZ160HW4VE shell can be used with traditional R404A/R507A or retrofitted to lower‑GWP blends like R448A or R449A, provided the system is re‑calculated using Danfoss performance software.
The POE 160PZ oil ensures full miscibility with HFC and HFO blends, which is essential for good oil return in long piping runs and vertical risers in supermarket systems.

Value comparison with another Maneurop and Copeland models

To position this compressor on the market, it is useful to compare it with a smaller Maneurop MTZ80‑4VI and with a scroll alternative such as a Copeland ZR81KCE.

Capacity comparison

Model Technology Refrigerants Nominal capacity at 50 Hz Typical application
MTZ80‑4VI Hermetic reciprocating R404A/R507A/R407C/R134a ≈10 kW at MBP. Small cold rooms, display cases.
MTZ160HW4VE (MTZ160‑4VI) Hermetic reciprocating R404A/R507A/R407C/R134a 20.3 kW at MBP. Large cold rooms, process cooling.
Copeland ZR81KCE Hermetic scroll R404A/R407C etc. ≈18–19 kW at AHR MBP conditions. Packaged condensing units, rooftop units.

The MTZ160HW4VE clearly delivers about double the cooling capacity of the MTZ80‑4VI, which justifies its use in bigger cold rooms or multi‑evaporator racks.
Against a similar‑capacity Copeland scroll, the reciprocating design may be a bit noisier but offers higher displacement and strong performance at lower evaporating temperatures, making it attractive in heavy commercial refrigeration.

Operating range and refrigerant flexibility

Model Evaporating range Condensing limit Refrigerant flexibility
MTZ160HW4VE Medium‑temp, down to about −25 °C with R404A. Up to 50 °C condensing. R404A, R507A, R407C, R134a, R407A/F, R448A, R449A, R452A.
Copeland ZR scroll Medium‑temp, usually not as deep at low evaporating. Similar condensing limits depending model. Some models have narrower approved refrigerant lists.

From this table, the MTZ160HW4VE stands out by its very wide refrigerant portfolio, which is a strong value for installers looking for future‑proof solutions during HFC phase‑down.
Scroll compressors remain strong competitors in efficiency and sound level, but they are not always as tolerant to liquid slugging or deep evaporating conditions as a rugged reciprocating Maneurop.

Installation, reliability and service notes

Danfoss guidelines for MT/MTZ compressors specify that these units must be installed with proper crankcase heaters, suction line filters, and accurate superheat control to avoid liquid floodback.
They also recommend limiting the number of starts to around 12 per hour and ensuring correct phase rotation and voltage balance to protect the three‑phase motor.

During service, only POE 160PZ oil should be used, and charging must be done as a liquid from the cylinder when handling zeotropic blends such as R407C, R448A, or R449A to prevent fractionation.
When retrofitting from R404A to a lower‑GWP blend, system components such as expansion valves and line sizes must be checked against the new operating pressures and mass flow predicted by Danfoss software tools.

Maneurop MTZ160HW4VE mbsmpro