ZMC GL80AF R134a Hermetic Compressor

ZMC GL80AF R134a Hermetic Compressor mbsmpro

ZMC GL80AF R134a Hermetic Compressor: Technical Profile, Applications and Professional Opinion

The image shows a ZMC GL80AF hermetic compressor designed for domestic refrigeration using refrigerant R134a, manufactured in Egypt and widely used as a 1/5 HP replacement in household refrigerators and coolers. This model belongs to the GL‑AF family of ZMC low‑back‑pressure compressors, optimized for energy‑efficient operation on 220–230 V, 50/60 Hz single‑phase supply in warm climates such as North Africa and the Middle East.


Main identification

The label in the photo clearly indicates the marking GL80AF, the brand ZMC / ZEM, the refrigerant R134a and the supply range 200–220 V / 220–230 V at 50/60 Hz, with manufacture noted as “Made in Egypt”. In ZMC’s catalog, GL‑series compressors in the 80 class are rated around 1/5 HP, with displacement close to 8 cm³ and low‑back‑pressure duty for freezer and refrigerator applications using capillary tubes.

Table – ZMC GL80AF key data (typical catalog values for GL80 R134a series)

Item Value (typical) Note
Compressor family GL80AF ZMC hermetic piston, household/commercial use.
Nominal power ≈ 1/5 HP LBP R134a rating from GL80 family table.
Refrigerant R134a For CFC‑free domestic refrigeration.
Application LBP (freezer/fridge) Designed for evaporating temps down to about −23 °C.
Voltage / frequency 220–230 V, 50/60 Hz Single‑phase, wide operating range.
Motor type RSIR / RSCR Standard ZMC design for this family.
Country of origin Egypt ZMC plant in 10th of Ramadan City.

Technical context and typical uses

Within ZMC’s R134a range, the GL80AF is positioned between smaller GD40/GL45 units and larger GL90 models, offering a balance between cooling capacity and electrical consumption for medium‑size domestic refrigerators and small commercial coolers. Installers commonly use it as a service replacement for 1/5 HP R134a compressors in brands such as Electrolux, Zanussi and regional OEM manufacturers, particularly where a robust compressor is needed for high‑ambient conditions up to 43 °C.

The GL80AF is designed for use with capillary expansion devices, mineral‑free ester oil compatible with R134a and standard household line voltages, making it straightforward to integrate into existing systems that originally used CFC‑12 or early R134a units of similar capacity. For correct operation, technicians must respect ZMC’s recommendations regarding oil type, charge amount, airflow around the compressor shell and proper matching between evaporator, condenser and capillary tube dimensions.


Installation, replacement and troubleshooting notes

When replacing a failed compressor with a GL80AF, professionals typically verify that the original unit had a similar displacement and LBP duty rating and then adapt mounting springs, suction and discharge connection diameters if needed. Attention to cleanliness of the refrigeration circuit—nitrogen purging during brazing, filter‑drier replacement and precise R134a charging—is essential to guarantee reliability and avoid lubricant breakdown or acid formation inside the hermetic shell.

Electrical checks before start‑up usually include measuring winding resistances, confirming the correct RSIR/RSCR starting components (start relay, overload protector and capacitor if required) and ensuring that the supply voltage at the compressor terminals stays within the 187–264 V working range specified for ZMC R134a models. Because GL80‑class compressors are optimized for low back‑pressure, using them outside their intended evaporating temperature range (for example in high‑back‑pressure air‑conditioning duty) can lead to overheating, high current draw and premature mechanical failure.


Reference images and documentation

Technicians and buyers seeking more visuals can consult ZMC’s official product pages and specialist refrigeration catalogs, which show close‑up images of GL‑series compressors, terminals and mounting hardware. In addition, Mbsmgroup maintains its own photographic documentation and comparison articles featuring the GL80AF in real workshop conditions, including the same type of label as seen in the attached image.

Several reliable PDF resources provide detailed performance data, cooling‑capacity curves and application limits for ZMC R134a compressors, including GL80‑family models. These catalogs list parameters such as displacement, current, COP, recommended capillary tube sizes and wiring diagrams, giving professionals the information they need to design or repair systems around the GL80AF platform.

ZMC GL80AF R134a Hermetic Compressor mbsmpro
ZMC GL80AF R134a Hermetic Compressor mbsmpro



Zanussi 16 Cubic Feet Refrigerator Compressor GL90AA – 1/4 HP R134a

Zanussi 16 Cubic Feet Refrigerator Compressor GL90AA – 1/4 HP R134a

A 16 cubic feet Zanussi refrigerator typically relies on the GL90AA hermetic compressor, a compact piston unit designed for R134a and low back pressure applications in domestic cooling. This 1/4 HP motor delivers cooling capacities from roughly 165 W up to around 346 W depending on evaporating conditions, which is enough to keep a family‑size fridge and freezer stable even in hot kitchens.

Technical profile of the GL90AA

The GL90AA is manufactured under the ZMC/Cubigel/Electrolux ZEM family and built specifically for 220–240 V, 50 Hz single‑phase supply used in markets such as North Africa and Europe. It operates in a low back pressure range from about −35 °C to −10 °C evaporating temperature, making it suitable for the freezer section and the fresh‑food evaporator in combined refrigerators.

Inside its welded shell, a single‑cylinder piston with a displacement of about 9.08–9.09 cm³ compresses the R134a, driven by an RSIR motor controlled by a start relay and overload protector. Static shell cooling, ester oil lubrication (ISO VG 19 or ISO VG 32 depending on version) and a 43 °C maximum ambient rating help the compressor maintain performance and reliability in warm climates where kitchen temperatures can be high.

Main specifications table

Parameter Typical GL90AA value Practical meaning
Application Low Back Pressure, R134a. Designed for household fridges and freezers.
Nominal power 1/4 HP. Common rating for 14–16 ft³ refrigerators.
Cooling capacity ≈165–224 W at low evaporating temps; up to ≈330–346 W near −10 °C; some catalogs give 407 W at −10 °C in optimized conditions. Covers the needs of a 16 ft³ Zanussi fridge‑freezer.
Displacement 9.08–9.09 cm³. Defines the volume of gas compressed each stroke.
Voltage / frequency 220–240 V, 50 Hz; voltage range about 187–264 V. Compatible with residential grids in Tunisia, Egypt and Europe.
Motor type RSIR (some GLY90 variants CSIR). Uses start relay and overload protector.
Max ambient 43 °C. Important for hot‑climate kitchens and workshops.
Oil type / charge Ester oil, about 295–345 cm³. Requires clean, dry circuit without mineral oil.

Why Zanussi chooses the GL90AA for 16 ft³

A 16 ft³ Zanussi refrigerator, usually in the 370–425 liter range, combines a generous fresh‑food compartment with a freezer designed to reach well below −18 °C. To maintain those temperatures under frequent door openings, the system needs a compressor that can provide solid capacity at low evaporating temperatures without excessive energy consumption or noise, especially in small apartments and family homes.

With its 1/4 HP rating, 9 cm³ displacement, and low back pressure characteristics, the GL90AA matches the thermodynamic design of these cabinets, particularly when paired with a correctly sized capillary tube, condenser and evaporator set. Spare‑parts distributors across Europe and the MENA region list GL90AA explicitly as original or equivalent equipment for many Electrolux–Zanussi refrigerator models, confirming its position as a standard solution for this capacity segment.

Application matching table

Appliance feature Requirement for Zanussi 16 ft³ How GL90AA fits
Net volume Around 370–425 L (≈14–16 ft³). Cooling capacity up to ≈346–407 W covers this volume in R134a systems.
Refrigerant R134a sealed system. GL90AA is optimized and rated only for R134a.
Ambient class Up to about 43 °C. Compressor carries a 43 °C max ambient rating.
Energy and noise Domestic, continuous duty. RSIR design and static cooling balance efficiency and cost.

Installation and service considerations

Technicians replacing a Zanussi 16 ft³ compressor with a GL90AA must observe best practices to protect the new unit and the customer’s investment. The old R134a charge should be fully recovered, and the filter‑drier replaced with a compatible R134a/POE model to keep moisture and acids under control. Tubes should be cut and brazed under a small nitrogen flow to prevent oxide formation inside the lines, and suction/discharge diameters given in the technical sheet (about 6.5 mm suction, 4.9 mm discharge) should be respected to maintain design capacity and good oil return.

Because the GL90AA uses ester oil, any contamination with mineral oil from previous generations of compressors must be avoided; if the old system contained mineral oil, thorough flushing or component replacement is recommended. After brazing, the circuit needs a pressure test, deep evacuation to below roughly 500 microns, and precise charging with the mass of R134a specified by Zanussi to secure low noise, correct suction superheat and long compressor life.