Champion of HBP: Copeland KCJ513HAG-S424H

Champion of HBP: Copeland KCJ513HAG-S424H mbsmpro

Mbsmpro.com, Compressor, KCJ513HAG-S424H, 1.2 HP, Copeland, R134a, HBP, 12300 Btu/h, 230V, CSCR, Water Cooler, Air Conditioning


The Heavyweight Champion of HBP: Copeland KCJ513HAG-S424H

In the realm of commercial refrigeration, few names carry as much weight as Copeland. If you are an artisan bricoleur repairing a large water cooler, a bottle chiller, or a specialized air conditioning unit, encountering the KCJ513HAG-S424H means you are dealing with a robust, high-torque machine. This isn’t a small domestic compressor; it is a 1.2 HP beast designed to move heat fast.

The KCJ series (Reciprocating) is legendary for its durability in high-ambient temperatures (common in Tunisia and the Middle East). Unlike rotary compressors that might struggle when the condenser gets clogged with dust, this reciprocating connecting rod design keeps pumping. The “HAG” suffix is your key identifier: ‘H’ stands for High Temperature (HBP), and ‘G’ confirms it is built for R134a gas.

Why 1.2 HP Matters for High Back Pressure (HBP)

This compressor is a “High Back Pressure” specialist. It is designed to operate where the evaporator temperature is relatively high (like +7.2°C for AC or water cooling).

  • Cooling Capacity: At standard ASHRAE conditions, it delivers a massive 12,300 Btu/h (approx 3,604 Watts).
  • Efficiency: It uses a CSCR (Capacitor Start Capacitor Run) motor configuration. This means it has a start capacitor to get the heavy piston moving and a run capacitor to keep the amperage low (approx 6.5 Amps) while running.

Technical Specifications: The Data Sheet

Below is the precise data for the KCJ513HAG-S424H.

Feature Specification
Model KCJ513HAG-S424H
Brand Copeland (Emerson)
Nominal HP 1.20 HP (approx. 1 Ton)
Displacement 38.04 cc/rev
Refrigerant R134a (Tetrafluoroethane)
Application HBP (High Back Pressure) / AC / Heat Pump
Voltage 220-230V ~ 50Hz
Cooling Capacity 12,300 Btu/h (@ +7.2°C Evap)
Input Power 1374 Watts
Input Current 6.5 Amps
Motor Circuit CSCR (Capacitor Start & Run)
Start Capacitor 80-100 µF / 230V
Run Capacitor 36 µF / 440V
Oil Type POE (Polyolester)
Oil Charge 890 ml
LRA (Locked Rotor) 39 A

Comparison: Copeland KCJ513HAG vs. Tecumseh & Danfoss

When this specific Copeland is unavailable, you need a backup plan. Here is how it compares to other market leaders in the 1 HP+ R134a category.

Compressor Brand Nominal HP Displacement Cooling (HBP) Verdict
KCJ513HAG Copeland 1.2 HP 38.0 cc 12,300 Btu Best for rugged, high-vibration environments.
TAG4518Y Tecumseh 1.5 HP 53.2 cc 15,000 Btu Slightly larger; good upgrade if space permits.
CAJ4511Y Tecumseh 1 HP 32.7 cc 10,500 Btu A bit weaker; only use for smaller loads.
MT18 Maneurop 1.5 HP 30.2 cc 13,000 Btu Excellent alternative, but physically larger/heavier.

Exploitation Note: If you replace a rotary compressor with this reciprocating model, ensure you add a liquid receiver. Reciprocating pumps are less tolerant of liquid slugging than rotaries!


Exploitation: Installation & Troubleshooting

For the technician, installing the KCJ513HAG requires attention to detail:

  1. Capacitor Logic: This unit requires the start capacitor to fire. If you hear a “hum” but no start, check the potential relay (AC85001) and the 80-100µF start capacitor. They are the most common failure points, not the compressor itself.
  2. Oil Management: It comes charged with POE oil. If you are retrofitting an old R12 system (rare these days, but possible), you must flush the lines completely. R134a + Mineral Oil = Sludge.
  3. Vibration: This is a heavy piston compressor (~22.5 kg). Ensure the rubber grommets are fresh. If you bolt it down too tight without the rubber play, the vibration will crack the copper discharge line within weeks.
  4. Heat Management: At 54.4°C condensing temp, this unit works hard. Ensure the condenser fan is clean and spinning at full RPM (usually 1300 RPM for these units).

Champion of HBP: Copeland KCJ513HAG-S424H mbsmpro

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Copeland KCJ513HAG-S424H Compressor Specs R134a

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Detailed specs for Copeland KCJ513HAG-S424H (1.2 HP, R134a). Discover cooling capacity, capacitor values (CSCR), and Tecumseh comparisons for water coolers and AC repair.

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Mbsmgroup, Mbsm.pro, mbsmpro.com, mbsm, Copeland Compressor, KCJ513HAG, 1.2 HP Compressor, R134a HBP, Commercial Refrigeration, Water Cooler Repair, KCJ513HAG-S424H, Emerson Climate

Excerpt:

The Copeland KCJ513HAG-S424H is a powerhouse 1.2 HP compressor designed for high-demand cooling. Built for R134a applications like large water coolers and AC units, it delivers 12,300 Btu/h reliability. This guide covers its CSCR electrical setup, 38cc displacement, and how it compares to Tecumseh alternatives.