Gas Charging or Vacuuming? Understanding the Service Valve on Small Refrigeration Units
What the setup actually shows
The copper tube assembly highlighted is a service charging valve installed on the filter‑drier / liquid line of a small hermetic refrigeration unit. This type of valve can be used both for deep vacuum and for refrigerant charging, depending on how the technician connects the manifold and external equipment.
Vacuuming vs gas charging
In professional practice, vacuuming must always be completed before any refrigerant charge is introduced into a repaired or newly built system. Vacuuming removes air and moisture, prevents formation of acids, and protects the compressor from early failure in R134a and other modern systems.
When the same access valve is connected to a vacuum pump through the center hose of a manifold, and both manifold valves are opened, the system is evacuated to a target level around 500 microns or 98.7–99.99 kPa vacuum. Once the vacuum holds and passes the standing test, the same port can then be used to introduce liquid or vapor refrigerant from a cylinder until the correct charge is reached.
How a technician knows the difference
During vacuuming, the manifold is connected to a vacuum pump, high and low side valves are open, and the gauges show negative pressure trending toward deep vacuum (below 500 microns or near full kPa vacuum).
During charging, the center hose is connected to a weighed refrigerant cylinder, the system is usually still under vacuum at the beginning, and pressure rises toward the normal saturation pressure for the refrigerant at ambient temperature.
For very small domestic refrigerators, charging is often done through a processing or service tube on the compressor or drier, first pulling a strong evacuation, then using the pressure difference to pull most of the charge with the system off, and finally finishing the charge while the compressor runs if needed. In all cases, the visual appearance of the connection is similar; what changes is the external equipment (vacuum pump vs cylinder) and the direction of mass flow in the system.
Comparison table: vacuuming vs charging
Aspect
Vacuuming through service valve
Refrigerant charging through service valve
Main purpose
Remove air, moisture, non‑condensables from the system.
Introduce the precise mass of refrigerant required for design operation.
External equipment
High‑capacity vacuum pump connected via manifold center hose.
Refrigerant cylinder on scale, sometimes with charging station or recovery unit.
Target reading
Deep vacuum near 500 microns or equivalent high kPa vacuum; stable during standing test.
Suction and discharge pressures matching design charts and proper superheat/subcool values.
Risk if skipped or done badly
Moisture left inside leads to ice blockages, corrosion, oil breakdown and compressor damage.
Overcharge or undercharge causes high energy consumption, poor cooling, and possible compressor failure.
Typical sequence in service
Always performed after leak repair or component replacement and before charging.
Done only after successful evacuation and leak verification.
Relation to good refrigeration practice
Modern good‑practice guides insist that every refrigeration or air‑conditioning circuit must be evacuated any time the circuit is opened, regardless of how small the repair is. Vacuuming to a verified deep level and using triple‑evacuation with dry nitrogen where necessary is now considered standard to avoid moisture‑related failures, especially in POE‑oil systems.
Charging from vacuum using only weight, and then confirming operation by measuring superheat and subcooling, gives more accurate results than “by pressure” methods still seen in the field. Technicians who rely only on pressures without verified evacuation are far more likely to see callbacks, restricted capillary tubes and burned compressors over the life of the unit.
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Meta description (Yoast SEO) Learn how to use a single service valve for both vacuuming and gas charging on small refrigeration units. Discover best practices, pressure targets, and common mistakes technicians must avoid.
Tags refrigeration vacuuming, gas charging, service valve, refrigeration best practice, deep vacuum 500 microns, R134a systems, hermetic compressor, capillary tube systems, evacuation before charging, refrigerant charging procedure, Mbsmgroup, Mbsm.pro, mbsmpro.com, mbsm
Excerpt (first 55 words) The copper tube assembly shown is a service charging valve on the liquid line of a small hermetic refrigeration unit. This single access point can be used for deep vacuum and for refrigerant charging, depending on the connected equipment. Understanding when the technician is vacuuming and when charging is critical for reliability.
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BASIC TN1900 Refrigerator Compressor: Technical Specifications and Low Back Pressure Performance Analysis
Comprehensive technical guide on BASIC brand TN1900 refrigeration compressor specifications, maintenance, troubleshooting, and performance comparison with international standards for WordPress SEO optimization.
Understanding the BASIC TN1900 Refrigerator Compressor System
The BASIC TN1900 represents a medium-displacement hermetic reciprocating compressor specifically engineered for low back pressure (LBP) refrigeration applications including domestic refrigerators and freezers. This Syrian-manufactured cooling unit operates on R134a refrigerant with a 220-240V 50/60Hz power supply, delivering approximately 200-250W cooling capacity at standard evaporating temperatures between -30°C and -10°C. With a displacement volume of 7.0 cubic centimeters and an RSIR (Resistance Start Induction Run) motor type, the TN1900 provides reliable performance comparable to international standards including Panasonic QB series compressors used in commercial refrigeration applications. The unit weighs approximately 80 kilograms with an oil charge of 280 cubic centimeters stored capacity, designed for vertical mounting in freezer compartments with static or forced-air cooling configurations.
Refrigerant Specifications and R134a Performance Characteristics
The R134a refrigerant selected for the BASIC TN1900 represents a hydrofluorocarbon (HFC) chemical compound specifically formulated for low to medium back pressure applications in domestic and light commercial cooling systems. Unlike older R12 refrigerants which face global phase-out due to ozone depletion concerns, R134a maintains zero ozone depletion potential while offering superior thermodynamic properties for modern compressor designs. The refrigerant charge of 140 grams specified for the TN1900 system requires precise measurement and handling, as R134a exhibits higher pressure levels compared to eco-friendly alternatives like R600a (isobutane) which charges only 45% of equivalent R134a capacity.
The evaporating temperature range of -30°C to -10°C positions the TN1900 within the LBP classification, requiring compressor motors with high starting torque to overcome initial pressure differential stresses. In contrast, R600a refrigerant systems operate at lower pressures but demonstrate superior energy efficiency with COP improvements of 28.6% to 87.2% over R134a in identical cooling loads. However, R600a flammability characteristics (A3 classification) necessitate specialized safety protocols and reduced charge quantities below 150 grams per unit, limiting adoption in high-capacity applications.
Low Back Pressure (LBP) Classification and System Application Range
Low Back Pressure compressors operate under high compression ratios approximately 10:1 when condensing temperatures reach 54.4°C while evaporating temperatures drop to -23.3°C, creating extreme pressure differentials that demand robust mechanical construction. The BASIC TN1900’s displacement of 7.0 cm³ enables processing of approximately 140-150 cubic centimeters of refrigerant vapor per compression cycle at 50Hz operational frequency, directly influencing cooling capacity and system refrigeration rate.
LBP applications extend across freezer compartments in upright or chest-type units, ice-making machines, food preservation cabinets, and laboratory deep-freezing equipment operating at temperatures below -20°C. The classification contrasts sharply with MBP (Medium Back Pressure) systems used in beverage coolers (-20°C to 0°C evaporation) and HBP (High Back Pressure) units for dehumidifiers and air conditioning (-5°C to +15°C ranges). Selecting appropriate compressor back-pressure designation proves critical because installing HBP compressors in LBP applications causes rapid compressor failure through excessive shaft wear, valve-plate damage, and premature thermal shutdowns.
Technical Specifications: Displacement, Capacity, and Coefficient of Performance
The Panasonic QB77C18GAX0 reference compressor with 7.69 cm³ displacement demonstrates performance metrics directly comparable to the BASIC TN1900’s 7.0 cm³ displacement, both delivering approximately 220-224W cooling capacity at -23.3°C evaporation temperature. The QB77C18GAX0 achieves a COP (Coefficient of Performance) of 1.31, indicating high-efficiency operation with 224 watts cooling output per 172 watts electrical input. In contrast, the BASIC TN1900 exhibits COP values between 1.1-1.3 depending on actual operating conditions, ambient temperature variations, and refrigerant charge accuracy.
Cooling capacity measurements vary significantly across different evaporating temperatures, following thermodynamic principles where lower evaporating temperatures produce proportionally reduced cooling watts despite constant compressor displacement. At -30°C evaporation (typical deep freezer operation), the QB77C18GAX0 delivers approximately 145W, declining from 224W capacity at -23.3°C. This 41% capacity reduction reflects the increased compression ratios and motor workload inherent to ultra-low temperature applications, explaining why larger displacement compressors become necessary for freezer compartments operating below -25°C.
Temperature Condition
Evaporating Temp
QB77C18GAX0 Capacity (W)
Input Power (W)
Theoretical COP
Ultra-Low Freezing
-30°C
145 W
111 W
1.31
Deep Freezer Standard
-25°C
202 W
154 W
1.31
Low Temperature
-23.3°C
224 W
172 W
1.31
Medium Freezer
-20°C
272 W
208 W
1.31
Refrigerator Freezer
-15°C
354 W
270 W
1.31
Motor Type Analysis: RSIR vs. CSIR vs. PSC Motor Technologies
The RSIR (Resistance Start Induction Run) motor classification represents the fundamental motor design selected for the BASIC TN1900, employing a secondary starting winding energized exclusively during the initial compression startup phase. This economical motor configuration utilizes higher resistance wire in the auxiliary winding to create the necessary magnetic field phase shift for initial torque development, automatically disengaging once the compressor reaches approximately 75% of rated speed through a centrifugal switch or thermal current relay.
RSIR motors demonstrate inherent efficiency limitations of 8-10% compared to PSC (Permanent Split Capacitor) designs but provide substantial cost savings and simplified electrical components. For LBP applications like the TN1900, RSIR motor selection remains optimal because deep freezer compressors require significant starting torque to overcome pressurized refrigerant columns in the cylinder, necessitating the secondary winding assistance. In contrast, CSIR (Capacitor Start Capacitor Run) motors utilize two capacitors (starting and running) for enhanced efficiency and reduced electrical consumption, better suited to MBP/HBP applications where compressor starting loads remain moderate.
The defrost system integration shown in the BASIC TN1900 wiring schematic incorporates the defrost thermostat (Bi-metal element) in series with defrost heater elements (H1, H2, H3, H4, H5) controlled by the main thermostat and defrost timer circuit. The door switch activates the refrigerator lamp, while the freezer fan motor operates continuously during compressor running cycles, ensuring cold air circulation throughout both freezer and refrigerator compartments.
Wiring Schematic Analysis: Defrost Timer and Thermostat Circuit Integration
The BASIC TN1900 wiring diagram demonstrates the fundamental electrical architecture required for automatic defrost systems in domestic refrigerators, incorporating four distinct operational phases: normal cooling, defrost initiation, defrost heating, and defrost termination. The defrost timer mechanically switches between cooling mode (compressor running, freezer fan operating) and defrost mode (compressor off, defrost heater energized) on approximately every 8-10 hours of compressor runtime, preventing excessive frost accumulation on the evaporator coil assembly.
Temperature sensing through the bi-metal defrost thermostat terminates heating element operation once the evaporator temperature reaches approximately 40°F to 70°F (4°C to 21°C), preventing over-defrosting and unnecessary energy consumption. This safety mechanism proves absolutely critical because extended defrost operation would warm the freezer compartment and potentially spoil stored food items. The defrost thermostat contains a sealed mercury vial that moves within the bimetallic housing as temperature fluctuates, completing or breaking the electrical circuit through mechanical contact points without requiring external electronics.
Common defrost system failures include:
Defective defrost heater elements (H1-H5) losing continuity or developing internal fractures, preventing ice melting and forcing manual defrost cycles
Bi-metal thermostat malfunction failing to terminate heating at target temperatures, causing warm refrigerator compartments and food spoilage
Defrost timer mechanical failure jamming in either heating or cooling mode, eliminating automatic cycle switching
Thermal fuse rupture triggered by defrost system overheating, permanently disabling both heating and cooling functions
Water drain blockage preventing defrost water evacuation, causing ice backup into the freezer compartment
Compressor Troubleshooting: Starting Relay, Thermal Protection, and Electrical Diagnostics
The compressor starting relay (current relay or thermal relay) serves as the critical electrical component that removes the auxiliary winding from the circuit after the compressor achieves sufficient rotational speed. A faulty relay allows excessive current flow through the starting capacitor and auxiliary winding indefinitely, causing motor winding insulation breakdown and compressor burnout within minutes of operation. Testing the relay requires disconnecting from the refrigerant system and measuring electrical continuity between the RUN and START terminals; if resistance drops to zero ohms during operation, the relay has failed and requires replacement.
The thermal protection device (OOLP – Overload Protection) in the BASIC TN1900 monitors motor winding temperature and automatically opens the electrical circuit when compressor discharge temperatures exceed safe thresholds (typically 130°C winding temperature limit). This safety mechanism prevents catastrophic motor failure from refrigerant flooding, excessive system pressures, or mechanical jamming conditions. A tripped thermal protector requires 20-30 minutes cooling time before automatic reset occurs, allowing internal temperature stabilization and preventing destructive thermal cycling.
Testing compressor continuity involves:
Identify three terminals: Common (C), Run (R), and Start (S) through resistance measurements using a multimeter
Measure C-R resistance (should read 5-30 ohms): lowest resistance typically indicates run winding
Infinite resistance on any terminal pair signals open circuit (broken winding) making the compressor non-functional
Cooling Capacity Comparison Across Compressor Displacement Ranges
The BASIC TN1900 with 7.0 cm³ displacement provides approximately 28% greater cooling capacity than typical 1/6 HP compressors featuring 4.6 cm³ displacement, yet delivers comparable power consumption around 180-210 watts. This relationship illustrates the direct proportionality between compressor displacement and refrigeration capacity, where larger swept volumes process greater refrigerant masses per compression cycle, enabling increased heat removal rates.
The Panasonic QB77C18GAX0 reference standard with 7.69 cm³ displacement represents the next larger displacement class, achieving approximately 8% higher capacity than the TN1900 while consuming only 8% additional electrical power, demonstrating superior thermodynamic efficiency inherent to slightly larger displacement designs. However, excessive displacement increases electrical demand exponentially, explaining why oversizing compressors for applications creates energy inefficiency and reduced seasonal COP performance.
Compressor displacement directly affects system design considerations:
Larger displacement (8-10 cm³): Enhanced cooling capacity for spacious freezer compartments and secondary cooling loop systems
Medium displacement (5-7 cm³): Optimal for standard domestic refrigerator/freezer combinations with efficient part-load operation
Small displacement (3-4 cm³): Limited to compact refrigeration units and miniature freezers with restricted storage volumes
Environmental and Energy Efficiency Implications
The R134a refrigerant’s Global Warming Potential (GWP) of 1450 indicates that 1 kilogram of R134a contributes 1450 times more to atmospheric warming than equivalent carbon dioxide masses over a 100-year period. This climate impact concern has driven international regulatory frameworks limiting R134a applications and incentivizing transition toward R290/R600a natural refrigerants with GWP values of 3-4.
The BASIC TN1900’s COP efficiency of 1.1-1.3 watts-cooling per watt-electrical input compares unfavorably to modern R290/R600a systems achieving COP values of 1.4-1.6, translating into 20-30% increased electricity consumption for equivalent cooling capacity. Over the 15-20 year operational lifespan of a typical domestic refrigerator, this efficiency differential costs consumers approximately $400-600 in excess electricity while contributing proportionally greater greenhouse gas emissions.
Maintenance Protocols and Component Replacement Procedures
Preventive maintenance for the BASIC TN1900 refrigerator system encompasses:
Monthly inspections: Visual examination of condenser coil exterior for dust accumulation, verification of freezer seal integrity, and assessment of door hinge functionality
Quarterly cleaning: Gentle brush removal of dust from condenser coil tubes and fan blades using low-pressure air flow to prevent aluminum fin damage; vacuum cleaning of the base pan and drain water catchment area to prevent mold growth and drain blockage
Annual compressor assessment: Listen for abnormal grinding, squealing, or chattering sounds indicating bearing wear or mechanical failure; verify compressor power cord insulation for damage or deterioration; confirm thermal protector intermittent tripping patterns suggesting elevated discharge pressures
Defrost system validation: Monitor evaporator coil frost accumulation across defrost cycles; verify water drainage from defrost collection pan without freezing; test door closure latching ensuring proper seal under negative pressure
Refrigerant charge verification: Request professional technician evaluation if cooling capacity declines gradually or compressor discharge line becomes excessively warm (above 90°C), indicating partial refrigerant leakage
Comparison with International Compressor Standards and European Alternatives
The BASIC TN1900 performance specifications align closely with Panasonic QB77 series models manufactured in Japan and Indonesia, representing the international standard for 7-8 cm³ displacement LBP compressors. Embraco and Tecumseh compressors from Brazilian and North American manufacturers respectively offer equivalent displacement ratings with COP values 3-5% higher due to advanced refrigerant management technology and improved valve plate design.
European refrigeration regulations increasingly mandate minimum COP thresholds of 1.45 for LBP applications, meaning the BASIC TN1900 operating at COP 1.1-1.3 would not meet modern efficiency standards in markets like the European Union, UK, or Switzerland. This regulatory disparity reflects manufacturing cost differentials, with advanced compressors incorporating precision-machined components and optimized refrigerant flow passages commanding premium pricing that makes older designs economically viable in developing regions where cost sensitivity outweighs energy efficiency priorities.
Excerpt (55 words): “The BASIC TN1900 represents a medium-displacement hermetic reciprocating compressor engineered for low back pressure refrigeration applications. This Syrian-manufactured unit operates on R134a refrigerant with 220-240V 50/60Hz power supply, delivering 200-250W cooling capacity at -30°C to -10°C evaporating temperatures with RSIR motor technology.”
HITACHI FL20S88NAA Compressor Specifications: Complete Technical Guide for Sharp Refrigerators with HFC-134a R134a 220-240V 50Hz LBP
Comprehensive technical documentation on the HITACHI FL20S88NAA 0.75 HP refrigeration compressor and its integration in the Sharp SJ-PT73R-HS3 refrigerator-freezer unit. This professional guide covers compressor specifications, operating principles, performance comparisons, pressure classifications, and maintenance essentials for HVAC and refrigeration professionals.
Understanding the HITACHI FL20S88NAA Compressor: Core Specifications and Technical Characteristics
The HITACHI FL20S88NAA represents a critical component in small to medium-capacity refrigeration systems, specifically engineered for household refrigerator-freezer applications. This hermetic, scroll-based compressor operates on the low back pressure (LBP) principle, making it ideal for maintaining temperature ranges between −30°C and −10°C—the optimal zone for freezer compartments with secondary refrigeration cycles for fresh food storage. Manufactured on December 16, 2009, and bearing serial number 65447, this compressor demonstrates the robust engineering standards that established HITACHI’s reputation in refrigeration technology across the Asian and European markets.
The FL20S88NAA designation itself contains critical encoded information for technicians and engineers. The “FL” prefix indicates the Rotary Scroll Compressor Series, while “20” refers to the approximate displacement volume of 20.6 cubic centimeters per revolution. This displacement capacity, combined with 50Hz operation at 220-240V single-phase input, produces a rated cooling capacity of approximately 256 watts under ASHRAE test conditions—a specification that aligns with the energy demands of mid-size refrigerators ranging from 550 to 700 liters gross volume.
The compressor utilizes HFC-134a (R134a) refrigerant, a hydrofluorocarbon that has been the industry standard for household refrigeration since the phase-out of CFC-12 under the Montreal Protocol. The 110-gram charge specified for the Sharp SJ-PT73R-HS3 unit represents a carefully calibrated mass that balances system efficiency with environmental responsibility—HFC-134a has zero ozone depletion potential while maintaining favorable thermodynamic properties for small-scale refrigeration applications.
Pressure Classification and Operating Principles: LBP vs. Other Pressure Categories
The LBP (Low Back Pressure) designation distinguishes the FL20S88NAA from its medium back pressure (MBP) and high back pressure (HBP) counterparts, a classification system that directly reflects the compressor’s evaporating temperature operational range and intended application environment. Understanding this distinction is essential for proper compressor selection, replacement procedures, and system diagnostics.
Low Back Pressure (LBP) compressors like the FL20S88NAA are optimized for evaporating temperatures typically ranging from −10°C down to −35°C or lower, making them the standard choice for deep freezers, freezer compartments in refrigerators, and preservation units where sustained low temperatures are required. These compressors operate efficiently when the suction-side pressure remains low, which occurs naturally when the evaporator temperature is substantially below the ambient cooling environment.
The compression ratio—the mathematical relationship between discharge pressure and suction pressure—becomes critically important when analyzing LBP versus MBP performance. The FL20S88NAA’s LBP optimization means it achieves maximum volumetric efficiency when operating across the wider pressure differential inherent in freezer systems, but attempting to operate this same compressor in an MBP application (such as a beverage cooler) would result in reduced cooling capacity, potential motor overheating, and shortened service life.
Electrical Specifications and Motor Design: RSIR Starting Method
The electrical configuration of the FL20S88NAA incorporates the RSIR (Resistance Start, Induction Run) starting method—a proven design approach that uses the compressor motor’s run capacitor combined with a starting relay to achieve reliable cold starts without requiring additional starting capacitor hardware. This single-phase motor configuration accepts 220-240V at 50Hz frequency, with a rated current draw of approximately 1.2-1.3A during normal operation, producing a motor input of 145-170 watts.
The RSIR designation indicates that the compressor motor windings are designed with intentional resistance differential between the start and run coils, creating the phase shift necessary to produce rotating magnetic fields during the initial acceleration phase. Once the motor reaches approximately 75% of its synchronous speed, the starting relay mechanism automatically disconnects the start coil circuit, and the motor continues operating on the run coil alone—a configuration offering several advantages over alternative starting methods:
Advantages of RSIR Design:
Simplified Control Circuitry: Eliminates the need for dedicated starting capacitors, reducing component count and complexity
Reliable Cold Starts: Provides adequate starting torque even after extended shutdown periods when gas pressures have equalized
Extended Motor Life: The reduced electrical stress during startup contributes to longer operational life compared to capacitor-start designs
Cost Effectiveness: Lower manufacturing complexity translates to reduced acquisition costs
The Sharp SJ-PT73R-HS3 Refrigerator: Integration and Performance Specifications
The SHARP SJ-PT73R-HS3 represents a mid-range, dual-chamber refrigerator-freezer unit engineered around the FL20S88NAA compressor as its primary cooling agent. With a gross storage volume of 662 liters and net capacity of 555 liters, this model exemplifies the contemporary approach to household refrigeration, combining traditional vapor-compression cooling technology with advanced supplementary systems for enhanced freshness retention.
The refrigerator’s physical footprint—800mm width, 1770mm height, and 720mm depth—accommodates standard kitchen layouts while maximizing internal storage efficiency through the Hybrid Cooling System. This technology employs an aluminum panel cooled to approximately 0°C, which acts as an intermediary heat sink. Rather than exposing food directly to rapid cold air circulation (which causes dehydration), the Hybrid Cooling System distributes temperature-controlled air more gradually across all compartments, maintaining humidity levels while preventing moisture loss from produce and fresh items.
The electrical specifications indicate a refrigerant charge of 110 grams HFC-134a and insulation blowing gas consisting of cyclo pentane (a hydrocarbon substitute for CFCs). The unit’s net weight of 82 kilograms reflects substantial internal copper piping, aluminum evaporator surfaces, and the insulation foam layer manufactured with flammable blowing agents—an environmental trade-off that reduces global warming potential while introducing manageable thermal stability requirements.
Refrigerant Properties and System Thermodynamics: HFC-134a Characteristics
HFC-134a (Hydrofluorocarbon-134a, also marketed as Freon™ 134a) possesses specific thermodynamic properties that make it uniquely suited for small hermetic refrigeration systems like the FL20S88NAA. With a boiling point of −26.06°C at one atmosphere and a critical temperature of 101.08°C, HFC-134a occupies a favorable operating envelope for household refrigeration where evaporator temperatures range from −30°C to +5°C and condenser temperatures typically reach 40−60°C.
The refrigerant’s molecular weight of 102.03 g/mol and critical pressure of 4060.3 kPa absolute influence the pressure-temperature relationships critical for technician diagnostics. At an evaporating temperature of −23.3°C (ASHRAE rating condition), HFC-134a exhibits a saturation pressure of approximately 1.0 bar absolute, while at a condensing temperature of 54.4°C (130°F), the saturation pressure rises to approximately 10.6 bar absolute—a pressure ratio of roughly 10:1 that the FL20S88NAA’s displacement and motor design accommodate efficiently.
The solubility of HFC-134a in mineral oil adds complexity to compressor oil selection and system lubrication strategy. The refrigerant dissolves in the compressor’s mineral oil lubricant to varying degrees depending on temperature and pressure conditions. This miscibility is essential for proper motor cooling and bearing lubrication but requires careful attention during system service—oil contamination with air or moisture accelerates acid formation, potentially damaging motor insulation and compressor valve surfaces.
Displacement Volume and Cooling Capacity Performance Analysis
The FL20S88NAA’s 20.6 cm³ displacement per revolution, operating at 50Hz (3000 RPM nominal synchronous speed, typically 2800-2900 RPM actual), theoretically moves approximately 617 cm³ (0.617 liters) of refrigerant gas per minute under full-speed operation. However, actual volumetric efficiency—the percentage of theoretical displacement that translates to useful refrigerant circulation—typically ranges from 65−85% depending on system operating conditions, suction line pressure, and compressor wear characteristics.
The 256-watt cooling capacity specification deserves careful interpretation. This measurement represents the heat removal rate (in joules per second) achieved under standardized ASHRAE test conditions: evaporating temperature of −23.3°C, condensing temperature of 54.4°C, and subcooled liquid entering the expansion device. This cooling capacity represents the actual useful heat transfer occurring at the evaporator surface, not the total energy input to the system. The relationship between cooling capacity, displacement, and power input defines the Coefficient of Performance (COP)—a unitless metric expressing system efficiency:
COP = Cooling Capacity (W) / Compressor Power Input (W)
For the FL20S88NAA operating near design conditions: COP ≈ 256 W / 160 W ≈ 1.6
This 1.6 COP indicates that for every watt of electrical energy supplied to the motor, the system removes 1.6 watts of heat from the refrigerated space—a reasonable efficiency level for small hermetic compressors operating under typical household refrigeration loads.
Starting Method, Relay Operation, and Control System Integration
The RSIR (Resistance Start, Induction Run) starting methodology employed by the FL20S88NAA requires careful coordination between the motor windings, starting relay, and compressor discharge pressure characteristics. During the startup sequence—the critical 0−3 second period when the motor must accelerate from zero to approximately 75% synchronous speed—the starting relay circuit permits current through both main and auxiliary motor windings, creating the requisite rotating magnetic field.
As motor speed increases, back EMF (electromotive force) builds in the run winding. When back EMF reaches approximately 75% of applied voltage, the pressure equalization mechanism integrated into the compressor discharge line equalizes internal pressures, reducing the starting torque requirement. Simultaneously, the starting relay detects this speed increase through a combination of current sensing and mechanical timing, automatically opening the starting circuit.
The Sharp SJ-PT73R-HS3’s electronic control system monitors refrigerator and freezer compartment temperatures through thermistor sensors, determining when to activate the compressor. A typical refrigeration cycle operates on an ON/OFF basis: when freezer temperature rises above the setpoint (typically −18°C), the thermostat closes a relay contact, energizing the compressor motor. The motor runs continuously until evaporator temperature drops to satisfy the freezer setpoint, at which point the thermostat opens the relay, stopping the compressor. This simple but effective control strategy suits the thermal mass and insulation characteristics of large household refrigerators.
Comparison with Modern Inverter Compressors and Energy Efficiency Implications
Contemporary refrigerator designs increasingly incorporate inverter compressors—variable-speed motors controlled by electronic inverter drives that adjust compressor speed continuously based on cooling demand. Sharp’s J-Tech Inverter technology, featured in their premium refrigerator models, offers substantial energy savings compared to fixed-speed designs like those utilizing the FL20S88NAA.
Performance Parameter
Fixed-Speed (FL20S88NAA Type)
Inverter-Based System
Improvement
Energy Consumption
100% (baseline)
60−70%
30−40% reduction
Noise Level
100% (baseline)
~50%
50% noise reduction
Vibration
100% (baseline)
~70%
30% vibration reduction
Temperature Stability
±3−5°C variance
±0.5−1°C variance
Significantly improved
Compressor On/Off Cycles
~8−15 per hour
~50+ per hour (variable speed)
More stable operation
The energy efficiency advantage stems from compressor speed modulation. Fixed-speed compressors like the FL20S88NAA operate in a binary mode: either running at full displacement (consuming maximum power) or completely stopped. During partial-load conditions—when the refrigerator’s cooling requirement is less than the compressor’s full capacity—the system cycles on and off frequently, wasting energy during starting transients and experiencing temperature overshoot/undershoot between cycles.
Inverter systems address this through continuous variable-speed operation. When cooling demand decreases, the inverter electronics progressively reduce motor frequency and voltage, allowing the compressor to operate at lower displacement rates. This eliminates the energy waste from repeated start/stop cycles and maintains more stable compartment temperatures. Testing by Sharp indicates approximately 40% faster ice cube formation and 10% additional energy savings in Eco Mode compared to conventional fixed-speed designs.
Oil Charge Requirements and Lubrication Considerations
The FL20S88NAA specification calls for precisely 220 grams of mineral-based compressor oil—a critical parameter that directly affects motor cooling, bearing lubrication, and long-term compressor reliability. Insufficient oil reduces bearing film thickness and motor cooling effectiveness, while excess oil impairs heat transfer at the motor windings and can damage the expansion valve through oil slugging (liquid oil being pumped into the evaporator discharge line).
The oil selection process involves considering the refrigerant miscibility characteristics. HFC-134a systems typically employ mineral oils with kinematic viscosity around 32 cSt at 40°C, a standard that balances viscous film strength at bearing surfaces with the reduced viscosity that occurs when refrigerant dissolves in the oil during system operation. At typical operating temperatures (motor discharge reaching 80−100°C), the combined refrigerant-oil mixture maintains adequate viscosity for bearing protection while allowing efficient heat transfer away from motor windings.
Maintenance, Diagnostics, and Service Considerations
Professional HVAC technicians servicing the Sharp SJ-PT73R-HS3 or similar systems using the FL20S88NAA require specific diagnostic approaches. Key parameters to monitor include:
Suction Pressure Monitoring: At the compressor inlet, steady-state suction pressure should reflect the evaporating temperature. For −23.3°C ASHRAE conditions, expect approximately 1.0 bar absolute. Abnormally high suction pressure suggests restricted refrigerant metering (plugged expansion valve), while low suction pressure indicates insufficient evaporator heat absorption or refrigerant charge loss.
Discharge Pressure Analysis: Condensing temperature directly influences discharge pressure. At typical ambient conditions (27°C kitchen temperature), expect discharge pressures of 8−12 bar absolute. Excessively high discharge pressure (>14 bar) indicates condenser fouling, non-condensables in the refrigerant circuit, or restriction in the discharge line. Abnormally low discharge pressure suggests superheated refrigerant or loss of refrigerant charge.
Motor Current Signature Analysis: The FL20S88NAA’s rated run current of 1.2−1.3A provides a baseline for condition assessment. Elevated current draw (>1.5A sustained) indicates either elevated system pressures (condenser dirty, high ambient temperature) or motor winding degradation. Diminished current draw (<1.0A) suggests insufficient load, possibly from low system pressures from refrigerant loss.
Liquid Line Temperature: Ideally, the high-pressure liquid exiting the condenser should be 5−10°C above ambient. This “subcooling” indicates proper refrigerant charge levels and condenser performance. Insufficient subcooling suggests low charge or poor condenser air flow; excessive subcooling (>15°C above ambient) may indicate excess charge or expansion valve malfunction.
Compatibility, Retrofitting, and Replacement Considerations
The FL20S88NAA occupies a specific application niche that has remained largely stable since its introduction in 2009, reflecting the standardization of household refrigerator designs. When replacement becomes necessary—typically after 15−20 years of operation or following mechanical failure—technicians must carefully assess compatible alternatives.
Direct Replacement Options: The HITACHI FL20H88-TAA represents a direct successor, offering identical displacement but enhanced efficiency. The H-series designation indicates “Improved” performance characteristics.
HFC-134a Retrofitting: Any replacement compressor must be HFC-134a compatible. Retrofitting from older CFC-12 or HCFC-22 systems to R134a requires not only compressor replacement but also expansion valve adjustment (R134a typically requires finer orifice sizing), lubricant conversion (synthetic polyol ester oils for R134a vs. mineral oils for CFC-12), and sometimes condenser enhancement due to R134a’s different heat transfer characteristics.
Cross-Reference Challenges: Different manufacturers encode compressor specifications differently. A technician replacing the FL20S88NAA might encounter GMCC, Copeland, or Tecumseh alternatives with fundamentally equivalent displacement and pressure ratings. Success requires consulting manufacturer’s cross-reference tables and verifying that replacement units operate at 220-240V/50Hz and suit LBP applications.
Conclusion: Integration of Compressor Technology in Modern Refrigerator Systems
The HITACHI FL20S88NAA compressor embedded within the Sharp SJ-PT73R-HS3 refrigerator-freezer unit exemplifies the technical sophistication underlying everyday household appliances. This 0.75-horsepower hermetic scroll compressor, optimized for 220-240V/50Hz operation with HFC-134a refrigerant and LBP pressure characteristics, delivers approximately 256 watts of cooling capacity while consuming just 160 watts of electrical power—a 1.6 COP that reflects decades of incremental engineering refinement.
The integration of the Hybrid Cooling System, electronic temperature control, and RSIR-method starting represents a balanced approach to refrigerant-based heat transfer, prioritizing reliability and simplicity over the variable-speed sophistication now becoming standard in premium models. For regions utilizing 50Hz electrical infrastructure and requiring robust, serviceable refrigeration systems, the specifications outlined herein provide both immediate diagnostic guidance and long-term maintenance planning tools.
As the refrigeration industry transitions toward next-generation compressor technologies—incorporating variable-speed inverter drives, alternative refrigerants such as HFO-1234yf and hydrofluoroolefins (HFOs) for reduced global warming potential, and AI-enabled predictive maintenance systems—the FL20S88NAA remains an instructive reference point for understanding the thermodynamic principles that continue to govern small-scale refrigeration applications worldwide.
SEO Title (Optimal length 50-60 characters): HITACHI FL20S88NAA Compressor: Complete Technical Specifications Guide for HFC-134a Refrigerators
Meta Description (Optimal length 155-160 characters): Professional guide to HITACHI FL20S88NAA 0.75 HP refrigerator compressor. Specifications, LBP pressure classification, HFC-134a refrigerant, operating principles for technicians.
Excerpt (First 55 words): The HITACHI FL20S88NAA 0.75 HP hermetic scroll compressor delivers 256W cooling capacity at 50Hz, utilizing HFC-134a refrigerant for household refrigerator-freezer applications. This LBP-classified unit operates reliably at 220-240V with RSIR starting method, integrated into Sharp’s SJ-PT73R-HS3 model offering 662-liter gross capacity with Hybrid Cooling System and Plasmacluster technology.
Embraco EM2Z 80HL.C compressor requires approximately 150 ml Oil
Category: Refrigeration
written by www.mbsmpro.com | January 5, 2026
The Embraco EM2Z 80HL.C compressor requires approximately 150 ml (5.07 fl. oz.) of oil. The correct oil type is Polyolester (POE) with a viscosity of ISO 10, designed for use with R134a refrigerant.
Mbsmpro.com, Compressor, Embraco, EM2Z 80HL.C, 1/4 hp, R134a, 220-240V, 50Hz, LBP, 150ml Oil, Made in Brazil
Meta Description: Discover detailed specifications for the Embraco EM2Z 80HL.C compressor. 1/4 HP, R134a, 220-240V 50Hz, LBP with 150ml POE oil capacity. Comprehensive technical analysis and comparisons on Mbsmpro.com.
Excerpt: The Embraco EM2Z 80HL.C is a robust hermetic reciprocating compressor engineered for refrigeration efficiency. Featuring a 1/4 HP motor and optimized for R134a refrigerant, this Brazilian-made unit delivers reliable Low Back Pressure (LBP) performance. This guide details its 150ml oil charge, electrical specs, and competitive advantages for technicians.
The Engineering Standard: Embraco EM2Z 80HL.C Technical Analysis
In the demanding world of commercial and domestic refrigeration, the Embraco EM2Z 80HL.C stands out as a reliable workhorse. Manufactured in Brazil, this hermetic reciprocating compressor is designed to meet the rigorous standards of modern cooling appliances. As refrigeration technicians seek precise data for repairs and replacements, understanding the core specifications of the EM2Z series becomes paramount for ensuring system longevity and efficiency.
This unit is specifically calibrated for Low Back Pressure (LBP) applications, making it an ideal choice for freezers, refrigerators, and display cabinets that require consistent temperature maintenance between -35°C and -10°C.
Detailed Technical Specifications
The EM2Z 80HL.C utilizes a high-efficiency motor configuration compatible with 220-240V at 50Hz power sources. Its internal architecture balances displacement with energy consumption, offering a streamlined solution for 1/4 HP refrigeration circuits.
Specification Category
Technical Data
Brand
Embraco (Nidec)
Model
EM2Z 80HL.C
Refrigerant
R134a (Tetrafluoroethane)
Displacement
6.76 cm³ (approx.)
Horsepower (HP)
1/4 HP (Light) / 1/5 HP (Heavy)
Voltage/Frequency
220-240V ~ 50Hz
Application
LBP (Low Back Pressure)
Evaporating Range
-35°C to -10°C (-31°F to 14°F)
Motor Type
RSIR / RSCR (Check Starting Device)
Locked Rotor Amps (LRA)
5.32 A
Oil Charge Quantity
150 ml (5.07 fl. oz.)
Oil Type
Ester (POE) ISO 10
Expansion Device
Capillary Tube
Cooling Capacity
~170 – 190 Watts (ASHRAE LBP)
Origin
Made in Brazil
Critical Lubrication Guidelines
One of the most frequent inquiries regarding the EM2Z 80HL.C involves its lubrication requirements. This compressor is factory-charged with 150 ml of Polyolester (POE) oil.
Technicians must strictly adhere to this quantity and oil type. R134a refrigerant requires POE oil due to its chemical miscibility properties. Using mineral oil or alkylbenzene will result in system failure, as these oils do not transport correctly with HFC refrigerants, leading to oil logging in the evaporator and eventual compressor seizure. The ISO 10 viscosity rating ensures the lubricant remains fluid enough to return to the compressor even at low evaporating temperatures.
Comparative Market Analysis
When evaluating the Embraco EM2Z 80HL.C, it is useful to compare it against similar compressors in the 1/4 HP, R134a LBP category. The table below highlights how it stacks up against competitors from Secop (Danfoss) and Tecumseh.
Feature
Embraco EM2Z 80HL.C
Secop (Danfoss) TL5G
Tecumseh THG1365Y
Nominal HP
1/5+ to 1/4 HP
1/6+ to 1/5 HP
1/5 HP
Displacement
6.76 cm³
5.08 cm³
5.90 cm³
Voltage
220-240V 50Hz
220-240V 50Hz
220-240V 50Hz
Efficiency (COP)
High
Standard
Standard
Motor Tech
RSIR/RSCR
RSIR/CSIR
PTCS_CR
Oil Type
POE ISO 10
POE
POE
Note: The EM2Z 80HL.C often provides a slightly higher displacement than standard “light” 1/5 HP models, bridging the gap toward a full 1/4 HP performance.
Installation and Service Best Practices
For optimal performance, the EM2Z 80HL.C should be installed with a clean, moisture-free system. The POE oil is highly hygroscopic (absorbs moisture), so the compressor plugs should only be removed immediately before brazing.
Vacuum Deeply: Ensure the system is evacuated to at least 500 microns to remove all moisture that could react with the POE oil.
Starting Device: This model explicitly states “No Start Without Starting Device.” Ensure the original relay and overload protector (or approved replacements) are used to prevent winding damage.
Condenser Airflow: As a static or fan-cooled unit, ensure the condenser is free of dust to maintain the head pressure within design limits, preserving the relatively small 5.32 LRA motor from thermal stress.
Tags: Mbsmgroup, Mbsm.pro, mbsmpro.com, mbsm, Embraco, EM2Z 80HL.C, Compressor Oil Capacity, R134a Compressor, Refrigerator Repair, HVAC Technician, Compressor Datasheet, POE Oil, 1/4 HP Compressor, Made in Brazil, 220V 50Hz
When most technicians open a scroll compressor casing, they’re looking for obvious problems—oil leaks, corrosion, burned-out motor windings. But the real engineering lives in the internal mechanisms you can’t see at first glance: the floating seal that prevents catastrophic vacuum damage, the motor protector that monitors both temperature and amperage, the pressure relief valve that dumps hot gas before the motor fails, and the discharge check valve that prevents high-speed reverse rotation. Understanding these five core components transforms your diagnostic confidence and explains why scroll compressors have outlasted reciprocating designs in millions of air conditioning and refrigeration systems worldwide.
The Floating Seal: The Most Misunderstood Protection Feature
Ask ten HVAC technicians what a floating seal does, and you’ll likely get six different answers. The floating seal’s true function is elegant and critical: it separates the high-pressure discharge side from the low-pressure suction side, and more importantly, it prevents the compressor from drawing into a deep vacuum that would short and destroy the Fusite electrical terminal.
Here’s how it works in practice. When the compressor starts from rest, pressures are equal on both the discharge and suction sides. The orbiting scroll can’t generate compression force without a pressure differential. The floating seal floats on top of the muffler plate, sitting unloaded. As the scroll set spins and begins compressing, internal pressure builds underneath the seal, pushing it up against the top of the muffler plate. Once that pressure differential forms, the seal seals in metal-on-metal contact, creating the separation between high and low side gas. Oil maintains this seal by coating the metal-to-metal interface—not a traditional elastomer gasket.
The vacuum protection aspect is equally important. If a system loses refrigerant charge, or if expansion device blockage prevents suction gas from entering the compressor, the orbiting scroll will keep spinning but won’t find anything to compress. This creates a vacuum on the suction side. Without a floating seal, that vacuum would pull the electrical terminal inward, rupturing it and causing immediate motor failure. The floating seal unloads (separates) when the compression ratio exceeds a critical threshold—typically around 20:1 for ZS and ZF series compressors, and 10:1 for ZB, ZH, ZO, ZP, and ZR series.
When the scrolls are unloaded (separated), the compressor continues to run—it’s spinning without pumping. This is actually a built-in safety feature. Instead of watching the amp meter spike and the motor overheat, the scroll set simply separates, the motor protector monitors rising internal temperature, and the internal overload opens after several minutes, shutting down the compressor before permanent damage occurs.
Common field mistake: Technicians sometimes see a compressor running without building discharge pressure and assume internal failure. In reality, the floating seal has unloaded due to a system issue like low charge, evaporator icing, or a blocked suction line. The real problem isn’t the compressor—it’s upstream.
Motor Protector: Dual Sensing for Maximum Safety
A scroll compressor’s internal motor protector doesn’t work like a traditional overload relay on a reciprocating unit. It’s not just a thermal device sitting in the motor windings. The Copeland motor protector senses both internal shell temperature and amperage simultaneously.
When either temperature OR current exceeds a preset limit, the protector opens an electrical circuit at the terminal box, breaking line voltage and shutting down the compressor. The trip current is typically rated at 103+ amps in a 3-10 second window for overload conditions.
The temperature sensing is particularly clever. The protector monitors discharge plenum temperature—the hot space at the top of the shell where compressed discharge gas collects. When that temperature reaches approximately 250–270°F on most residential and light commercial Copeland models, the protector begins its trip sequence.
Why dual sensing matters: A system with a blocked condenser coil might create high discharge temperatures but normal running current. A system with oil flooding the crankcase might create high current draw with initially normal temperatures. By monitoring both parameters, the motor protector catches problems that single-parameter protection would miss.
Reset behavior is intentional and important. Once tripped, the motor protector requires the compressor to cool down—typically 30 minutes to several hours depending on ambient temperature and how severely the protector was triggered. Technicians who restart a compressor immediately after a motor protector trip often trigger it again within seconds. The cooling-off period allows internal temperature to equalize and motor windings to stabilize, giving an accurate diagnosis of what caused the original trip.
Discharge Check Valve: Silent Guardian Against Destruction
Reciprocating compressors use suction and discharge reed valves inside the piston head—moving parts that open and close thousands of times per minute. Scroll compressors eliminate those moving parts entirely, which is why they’re so quiet. But they still need protection against one specific catastrophe: if a compressor shuts down with high-pressure discharge gas trapped in the shell, and system pressures suddenly drop, that gas will backflow and drive the orbiting scroll in reverse at extremely high speed—potentially 10+ times faster than normal rotation speed.
The discharge check valve prevents this by closing the moment discharge pressure drops below suction pressure. The valve is beautifully simple: a free-floating disc that sits in a valve cage, held open by discharge gas flow during normal operation.
When the compressor stops, discharge flow stops immediately. Without that forward pressure, the disc falls away from its seat (aided by gravity and internal backflow pressure) and closes the discharge port. The design is nearly foolproof because:
The disc has low surface contact area with the seat, so even if oil-coated, gravity and backflow force overcome adhesion.
The disc is protected inside a cage that shields it from normal gas pulsations and vibration, preventing chatter.
It requires zero external maintenance—completely sealed and internal.
The cost is minimal (a stamped metal disc and simple cage), the benefit is enormous (prevention of scroll separation and shaft bearing damage). This is engineering economics at its finest.
Internal Pressure Relief & Temperature Operated Disc: The Redundant Safety Stack
Scroll compressors stack multiple independent safety devices, each with its own trigger point and response. This redundancy prevents the single-point failure that can plague simpler designs.
Internal Pressure Relief Valve (IPR)
The IPR is a spring-loaded valve set to open at a specific differential pressure between discharge and suction. For R-22 applications, this is typically 400 ± 50 psi differential. For R-410A, the threshold is higher at 500–625 psi differential.
When pressure builds beyond this differential (a sign that system pressures are dangerously high), the IPR opens. Instead of venting to the outside, it opens a passage that directs high-pressure gas into the suction side of the compressor, near the motor protector. This sudden injection of hot discharge gas raises shell temperature, triggering the motor protector to open line voltage and shut down the compressor.
Temperature Operated Disc (TOD)
While the IPR responds to pressure, the TOD responds to temperature. The TOD is a bimetallic disc sensitive to discharge gas temperature. On most Copeland ZRK and ZR series compressors, it opens at approximately 270°F.
When discharge temperature climbs (a sign of high compression ratios, lack of cooling, or system inefficiency), the TOD opens and channels hot discharge gas toward the motor protector, causing shutdown.
The redundancy is intentional. A system with a blocked discharge line might trigger the pressure relief. A system with low refrigerant charge and high superheating might trigger the temperature disc. A system with both problems simultaneously will be caught by whichever threshold is reached first.
Scroll Set & Orbiting Design: The Compression Heart
The scroll set consists of two spiral-shaped scrolls—one fixed to the compressor frame, one orbiting around the center. Unlike reciprocating pistons that move linearly, the orbiting scroll makes a circular orbit while maintaining a fixed angular orientation. This continuous motion is what generates the characteristic smoothness of scroll operation.
As the orbiting scroll moves around the fixed scroll, it creates expanding and contracting pockets of refrigerant. Gas enters at the outer edge through the suction port, gets trapped, and as the orbiting scroll continues its orbit, those pockets shrink and move toward the center, compressing the gas. Compressed gas exits through the center discharge port.
The scroll design offers several inherent advantages over reciprocating:
Continuous compression with no unloading/reloading cycle reduces vibration to one-fifth that of reciprocating units (0.2 bar pulsation vs 2.5 bar).
Smooth torque delivery with minimal torque ripple, reducing mechanical stress on motors and couplings.
No suction or discharge valve losses because there are no moving valves inside the scroll set itself—only the discharge check valve external to the set.
Axial and radial compliance in modern designs allows the scrolls to shift slightly under load, accommodating liquid refrigerant without immediate damage (a capability that’s saved countless systems from catastrophic failure).
Optimized Bearing System: Friction Reduction for Efficiency
One of the most overlooked innovations in modern scroll compressors is bearing design. Conventional scroll compressors used traditional PTFE (Teflon) bush bearings supporting the orbiting scroll journal. Newer designs—particularly in high-speed variable compressors—have moved to outer-type bush bearings made from engineering plastics without back steel layers, combined with female-type eccentric journals.
This seemingly small change delivers significant gains:
Reduced bearing loads through optimized eccentric journal geometry, lowering friction losses across all operating conditions.
Lower friction coefficient of the new bearing material vs traditional PTFE, particularly in the hydrodynamic lubrication region where most scroll compressors operate.
More compact design, with shaft length reduced by ~8% and overall compressor envelope smaller by ~20%.
Efficiency improvement of 5%+ at rated conditions, with even greater gains at low-speed and high-speed operation.
Reduced noise by minimizing the excitation moment caused by orbiting scroll centrifugal force and gas forces.
The bearing system also supports higher maximum operating speeds (up to 165Hz expansion in some designs) without bearing fatigue, enabling manufacturers to offer variable-speed scroll compressors that can modulate capacity from 10% to 100%.
High-Efficiency Motor Design & POE Lubricant
Modern Copeland and other premium scroll compressors feature redesigned motor windings optimized for lower copper losses and better heat dissipation. The suction gas returning to the compressor passes through the motor windings, cooling them directly—a passive cooling mechanism that becomes more effective as system load increases.
When system designers specify POE (polyol ester) lubricants for R-410A or HFC refrigerant applications, they’re trading simplicity for efficiency. POE oils are excellent lubricants—superior to mineral oils in cooling capacity and chemical stability. But they’re hygroscopic: they absorb moisture from air at roughly 200 ppm per hour of exposure.
This creates a strict maintenance protocol: system components with POE oil must not remain exposed to ambient air for more than 3 minutes during service. Why? Water contamination in scroll compressor oil leads to acid formation, copper plating, bearing corrosion, and eventual motor failure. Technicians must have evacuation equipment ready, refrigerant recovery systems standing by, and a clear service plan before opening any POE-based system.
Scroll vs. Reciprocating: The Performance Reality
The marketing says scroll compressors are “more efficient.” What does that mean in practical terms?
The efficiency advantage isn’t just a marketing claim—real-world installations show scroll systems reducing annual power consumption by 18% compared to reciprocating at the same capacity. Over a 15-year equipment life at commercial electricity rates, that’s a significant operating cost reduction.
The tradeoff? Scroll compressors cost more upfront and are less forgiving of abuse. A reciprocating compressor can tolerate slight liquid slugging or mild refrigerant overcharge. A scroll compressor will suffer damage faster under identical conditions. This is why proper system design, charge verification, and preventive maintenance are non-negotiable with scroll technology.
Field Diagnostics: What Internal Components Tell You
When a scroll compressor fails or shuts down unexpectedly, the internal components leave diagnostic clues.
High discharge temperature causing shutdown
If your gauges show discharge pressure normal but the compressor shuts down on the motor protector, suspect the temperature operated disc. Check system superheat, confirm the condenser coil is clean, verify proper refrigerant charge, and look for restrictions. The TOD is doing its job—you’ve got an upstream problem.
Low discharge pressure with the compressor running
The floating seal has unloaded. This happens when the compression ratio exceeds the design limit (usually above 10:1). Check for:
Refrigerant undercharge (most common)
Evaporator blockage or icing
Suction filter clogging
Bad expansion device
Compressor running but no cooling
The orbiting scroll is spinning but the scroll set isn’t compressing. Either the floating seal is unloaded, or more rarely, the scroll set itself has worn beyond tolerance. Let the unit cool, then check whether it pumps during restart.
This is catastrophic and irreversible. If a scroll compressor is ever observed rotating backwards (a technician witnesses it at startup, or you see the telltale reverse-rotation noise), the discharge check valve has failed. The orbiting scroll bearing system has been damaged. Replace the compressor—there’s no repair path.
Why Component Design Drives Long-Term Reliability
Every internal component described in this article serves a purpose: the floating seal enables low-torque starting and vacuum protection, the motor protector provides dual-parameter safety, the discharge check valve prevents reverse-rotation destruction, the pressure relief and temperature disc create redundant protection, the bearing system minimizes friction and noise, and the scroll set’s continuous compression delivers efficiency and smoothness.
Manufacturers didn’t add these features by accident. Each one solves a real failure mode observed in thousands of field installations. When you understand why each component exists and what it prevents, you become a better diagnostician and a more confident technician. You stop guessing and start thinking—and that’s how customer satisfaction and system longevity are actually achieved.
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“Scroll compressor internal components floating seal motor protector discharge check valve pressure relief temperature disc explained”
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“Scroll Compressor Internal Components & Safety Features Explained”
Meta Description (160 characters maximum)
“Understand scroll compressor internal protection: floating seal, motor protector, discharge check valve, pressure relief, and temperature disc. Why each component matters.”
When technicians open a scroll compressor casing, the real engineering lives in internal mechanisms invisible at first glance: the floating seal preventing vacuum damage, the motor protector monitoring temperature and amperage, the pressure relief valve, the discharge check valve preventing reverse rotation, and the optimized bearing system. Understanding these core components transforms your diagnostic confidence.
The Donper K400CZ1 is a hermetic reciprocating compressor designed for commercial refrigerators and chest freezers operating with refrigerant R134a on 220‑240V 50Hz single‑phase power. It offers roughly 1/2 hp class performance with about 400 W cooling capacity, making it suitable for medium‑size display cabinets and storage equipment in supermarkets and restaurants.
Nameplate data and technical profile
Item
Donper K400CZ1 value
Source
Brand
Donper
Model
K400CZ1
Refrigerant
R134a
Rated voltage
220‑240V 50Hz, 1‑phase
Application range
LBP commercial refrigeration (freezers, show cases)
Nominal capacity
≈ 400 W at LBP operating conditions
Approximate horsepower class
1/2 hp+
Cooling method
Static or forced‑air condenser, hermetic motor cooling by suction gas
Motor type
RSCR or CSIR with external start components (regional variants)
Thermal protection
Internal motor protector (thermally protected)
This Donper K400CZ1 sits in the upper range of the brand’s R134a low‑back‑pressure line, intended for evaporating temperatures typically between −30 °C and −10 °C in commercial freezers.
Applications and operating envelope
Commercial chest freezers and island freezers that require robust starting torque and 24/7 duty under supermarket conditions.
Glass door merchandisers and cake displays, where stable temperature and quiet operation are important along with compact compressor dimensions.
Cold drink dispensers and reach‑in cabinets using capillary tube expansion, designed around R134a and LBP conditions in the Donper catalog.
Typical operating envelope for K‑series R134a LBP compressors:
Parameter
Typical K‑series R134a LBP range*
Evaporating temperature
−35 °C to −5 °C
Condensing temperature
40 °C to 55 °C
Ambient temperature
32 °C to 43 °C
Return gas temperature
20 °C max
*Values based on Donper R134a LBP catalog ranges; check the official selection software or sheet for exact K400CZ1 limits before system design.
Comparison with other Donper R134a models
To position the K400CZ1 inside the R134a portfolio, the next table compares it with smaller and larger Donper models used in similar equipment.
Model
Refrigerant
Voltage
Capacity class
Typical application
Comment
L65CZ1
R134a
220‑240V 50Hz
≈ 1/6 hp
Small vertical cooler or minibar
Low power, very efficient, light load.
S72CZ1
R134a
220‑240V 50Hz
≈ 1/4 hp
Under‑counter refrigerator
Balanced between energy and capacity; referenced on Mbsm.pro.
K375CZ1
R134a
220‑240V 50Hz
≈ 1/3–3/8 hp
Medium freezer or chiller
Frequently used as predecessor to K400CZ1.
K400CZ1
R134a
220‑240V 50Hz
≈ 1/2 hp+ (400 W)
Chest freezer, island cabinet
Higher pull‑down capacity for larger volume.
NE6210CZ (Donper commercial)
R134a
220‑240V 50Hz
≈ 3/8 hp
High‑end merchandiser
Advanced efficiency, similar duty but different platform.
This comparison shows how K400CZ1 extends the LBP range toward heavier commercial loads while keeping compatibility with standard R134a capillary tube systems.
Performance and efficiency considerations
For Donper R134a compressors working at 220‑240V 50Hz LBP, the cooling capacity range spans roughly 239–1365 Btu/h, with corresponding COP values optimized for supermarket duty.
A 400 W LBP compressor typically delivers COP values around 1.3–1.6 under ASHRAE 7.2/35/54 °C conditions in this power range, similar to competing hermetic brands.
When compared with equivalent Embraco R134a LBP compressors of about 1/2 hp, K‑series Donper units generally offer comparable capacity and current draw, while often being more competitive in price for OEMs and aftermarket replacement.
Installation, start components and reliability
Donper specifies the use of properly matched start relays and run capacitors (for RSCR/CSIR motors) to guarantee reliable starting at low evaporating temperatures and high condensing temperatures.
Internal motor protection is calibrated to trip on high winding temperature or locked‑rotor current, helping to protect against fan failure, condenser clogging or incorrect voltage.
For long‑life operation, manufacturers recommend adequate airflow over the condenser, correct refrigerant charge, clean capillary filters and vibration‑isolating mounting grommets to protect the hermetic shell and discharge line.
Compared with smaller domestic compressors, K400CZ1 is more sensitive to poor ventilation and dirty condensers because it works closer to its maximum envelope in heavy commercial duty; preventive maintenance is therefore critical to avoid overheating and nuisance trips.
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Excerpt (first 55 words) The Donper K400CZ1 is a hermetic reciprocating compressor designed for commercial refrigerators and chest freezers operating with refrigerant R134a on 220‑240V 50Hz single‑phase power. It offers roughly 1/2 hp class performance with about 400 W cooling capacity, making it suitable for medium‑size display cabinets and storage equipment in supermarkets and restaurants.
Danfoss Compressor HP Chart – TFS, FR, SC Model Reference
Category: Refrigeration
written by www.mbsmpro.com | January 5, 2026
Danfoss Compressor Model Code Chart: Quick Reference Guide for HP, Watts & Amps
Mbsmpro.com, Compressor HP Code Chart, TFS 4 AT to SC 18B, 1/8–5/8 hp, Danfoss/Secop, R134a R404A, 100–470 W, 220‑240V 50Hz, LBP MBP HBP, RSIR CSIR, Selection Guide
When a refrigerator or freezer arrives at the workshop with a worn nameplate or faded sticker, identifying the compressor becomes a guessing game. The Danfoss and Secop hermetic compressor model codes—such as TFS 4 AT, FR 8.5A, or SC 18B—tell you exactly what you’re dealing with if you know how to read them. This chart breaks down those cryptic codes into simple horsepower, watt consumption, and amp ratings so you can diagnose problems, choose the right replacement, or estimate expected power draw in seconds.
What the Model Code Actually Tells You
Every Danfoss and Secop compressor code hides three critical pieces of information that technicians need daily: the horsepower class (from 1/8 hp to 5/8 hp for small units), the power consumption in watts, and the running current in amperes. These values come straight from standardized testing under EN12900 conditions, though real-world consumption will shift with ambient temperature, refrigerant charge level, and how often the thermostat cycles the compressor on and off.
Understanding these numbers transforms a worn-out compressor into useful data. You stop guessing and start troubleshooting with confidence. If your clamp meter shows 2.8 amps but the chart says the model should draw 1.2 amps, something is wrong—perhaps the compressor is flooded with liquid refrigerant, the motor is failing, or the system is simply overcharged.
Breaking Down the Compressor Code Chart
Model No
HP Code
Typical Watt Input
Approx. Running Current (A)
Primary Application
TFS 4 AT
1/8 hp
≈100 W
≈0.9 A
Very small fridges, desktop coolers, R134a LBP
TFS 5 AT
1/6 hp
≈120 W
≈1.05 A
Small bar fridges, display cabinets, LBP/MBP
FR 7.5 A
1/4 hp
≈130 W
≈1.05 A
Efficient domestic fridges, R134a LBP systems
FR 8.5 A
1/5 hp
≈155 W
≈1.20 A
Universal workhorse, LBP/MBP/HBP duty, R134a or R404A
FR 10 A
1/3 hp
≈170 W
≈1.30 A
Larger fridges, small freezers, −30 °C evaporating
FR 11 A
3/8 hp
≈185 W
≈1.30 A
Chest freezers, double-door refrigerators, commercial use
Heavy-duty cooling, large cold rooms, demanding LBP/MBP/HBP applications
These figures are approximate starting points. Always download the official Danfoss or Secop technical datasheet for your exact model and refrigerant version before making critical decisions about compressor sizing, capillary tube replacement, or system overhaul.
The Three Compressor Families: TL, FR, and SC Explained
Not all small Danfoss hermetic compressors work the same way. Three distinct product families dominate the market, each optimized for different cooling loads and cabinet types. Swapping between families without understanding their differences can cause short cycling, liquid floodback, high starting current, or simply insufficient cooling.
Universal workhorse, handles LBP/MBP/HBP, wide evaporating window (−30 °C to +10 °C), multiple refrigerants (R134a, R404A, R507)
SC Series
SC18G, SC18B, SC21G
280–470+ W
Heavy-duty freezers, cold rooms, demanding loads
Higher displacement, cooling capacity up to ~1950 W at some points, suited for commercial-grade duty cycles
The practical lesson: A TL4G and an SC18B both carry a Danfoss nameplate, but they’re worlds apart in displacement, starting current, and cooling power. Plugging an SC18B into a system designed for a TL4G creates an instant overcharge and liquid migration problems. Conversely, installing a TL4G in place of a failed SC18B leaves your customer’s freezer unable to maintain temperature.
How Technicians Use This Chart in Daily Work
Diagnosing a Mystery Compressor
Imagine you open up an old ice cream freezer or reach the back of a forgotten wine cooler and find a compressor with no readable nameplate—just a bare black shell with a yellow identification sticker. The model number might be partially visible: perhaps you can make out “FR8.5” or “SC18”.
This chart lets you instantly know that an FR8.5 B will draw around 155 watts and 1.2 amps during steady running. You clamp the power lead and measure 2.1 amps instead. That’s a red flag—the motor is working harder than it should. Possible causes: overcharge of refrigerant, flooding of oil and liquid into the crankcase, worn motor bearings, or a faulty capacitor causing inefficient starting. Instead of blindly replacing the compressor, you now have a diagnostic direction.
Selecting a Replacement
When a customer’s 10-year-old refrigerator needs a new compressor, you have options. Should you stick with the original FR 8.5 A, upgrade to an FR 8.5 B, or jump to an SC 12 A?
The chart helps you think this through:
Same family, same size: An FR 8.5 B replacement (≈155 W) in place of a failed FR 8.5 A (≈155 W) keeps system design intact.
Efficiency upgrade: A newer high-EER FR 8.5B or TL5G consuming 10% less power but delivering the same cooling might save your customer 15–20% annually on electricity.
Oversizing trap: Moving from FR 8.5 (155 W) to SC 12 A (250 W) sounds like added cooling power, but without redesigning the capillary tube, expansion device, and charge volume, you risk liquid slugging and compressor failure within weeks.
The chart is your reality check. It shows displacement boundaries that shouldn’t be crossed carelessly.
Cross-Referencing Between Brands
Not every customer uses Danfoss. A competitor’s 1/4 hp compressor running R134a might be perfectly comparable to an FR 8.5B if the cooling capacity, motor winding, starting current, and duty cycle align. The chart becomes your baseline—a reference point for comparing specs across manufacturers when a customer insists on a different brand or when supply is tight.
Real-World Cooling Capacity Behind the Watt Numbers
Power consumption (watts) is not the same as cooling capacity (watts of refrigeration). A compressor drawing 155 watts of electrical input might deliver 400–600 watts of cooling capacity depending on the evaporating temperature, condensing temperature, and refrigerant type.
This is why the chart lists electrical input, not cooling output. When a customer asks, “Will this compressor keep my freezer cold?” you need the full technical datasheet—not just this quick-reference chart—to answer properly. The chart gets you in the door; the datasheet closes the sale.
Common Mistakes Technicians Make with Compressor Charts
Mistake 1: Assuming “5/8 hp” compressor is always better than “1/2 hp” An SC 18B (5/8 hp, 470 W) delivers more cooling than an SC 15 A (1/2 hp, 315 W), but only if the system is properly designed for it. Oversizing without adjusting capillary tubes and refrigerant charge causes short cycling and inefficiency.
Mistake 2: Ignoring refrigerant type and duty rating An FR 8.5 A rated for R134a in LBP service is not the same as an FR 8.5 A rated for R404A in HBP service. The motor windings, displacement, and performance curves differ. Always match refrigerant and duty code.
Mistake 3: Mixing current (amps) with cooling capacity A compressor drawing 4.2 amps (like the SC 18B) will trip a standard 15-amp residential circuit faster than an FR 8.5 (1.2 A) if run continuously. Circuit protection, wiring gauge, and contactor sizing must all account for this difference.
Mistake 4: Using only the chart without the datasheet This chart is a diagnostic shortcut, not a design tool. For new installations, retrofits, or capacity upgrades, download the official technical data showing performance curves, cooling capacity at different evaporating/condensing temperatures, and refrigerant charge recommendations.
Why This Chart Matters for Your Bottom Line
When you can quickly identify a compressor, estimate its power draw, and recognize whether it’s being overloaded or oversized, you reduce diagnostic time, avoid costly misdiagnosis, and build customer trust. A technician who says, “Your compressor is drawing 30% more current than it should—we need to check the charge level before replacing anything” sounds more professional than one who immediately orders a replacement part.
The chart also protects you from expensive warranty claims. If you install a SC 18B in a system designed for an FR 8.5, and it fails in three months due to liquid floodback, you’re liable. The chart is your documentation that you understood the difference.
Next Steps: Getting the Full Technical Data
This quick-reference guide covers the essentials, but every compressor model has a detailed datasheet showing cooling capacity curves, motor starting characteristics, and refrigerant-specific performance. The PDF links below connect you to official Danfoss and Secop sources so you can dive deeper whenever you need to.
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Meta Description (160 characters maximum)
“Identify Danfoss Secop compressors using this HP code chart. Find watt and amp ratings for TFS, FR, and SC models to diagnose problems and select replacements quickly.”
When a refrigerator or freezer arrives with a worn nameplate, identifying the compressor becomes difficult. The Danfoss and Secop model codes—such as TFS 4 AT, FR 8.5A, or SC 18B—tell you exactly what you’re dealing with. This chart breaks down those codes into horsepower, watt consumption, and amp ratings for fast diagnosis.
Mbsmpro.com, Copeland, ZR61KCE‑TF7‑522, 5 hp, Scroll Compressor, Air Conditioning, R407C, 3Ph 380‑420V 50Hz, HBP, Original or Fake, Authenticity Guide
Is the Copeland ZR61KCE‑TF7‑522 compressor original?
The data plate on the Copeland ZR61KCE‑TF7‑522 in your system matches a real Copeland Scroll model in terms of model code, refrigerant, capacity range and electrical data, and it carries the official Copeland authenticity label that links to copeland.com/v, which is a standard anti‑counterfeit feature. Visual inspection alone is never a 100 % guarantee, but the presence of the Copeland logo, correct model coding, proper serial number format and the “Check authenticity at www.copeland.com/v” label are strong indicators that this unit is genuine, provided it was purchased through an authorized distributor.
Product overview: Copeland ZR61KCE‑TF7‑522
This compressor belongs to the Copeland Scroll ZR series for air‑conditioning using mainly R407C, and equivalent variants (ZR61KCE‑TFD‑522, ZR61KCE‑TF7‑522, etc.) share the same mechanical core with different electrical codes.
Key performance data for the ZR61KCE family used with R407C:
Parameter
Typical value ZR61KCE
Notes
Nominal capacity
≈ 17.1 kW (58,500 Btu/h)
At air‑conditioning conditions with R407C
Power input
≈ 5.3 kW
Three‑phase operation
Nominal power
5–6 hp
High‑back‑pressure air‑conditioning duty
Displacement
≈ 14.3–14.4 m³/h
Scroll, hermetic
Voltage range
380‑420 V 3Ph 50 Hz (TFD/TF7 codes)
Check plate for exact rating
Refrigerants
R22, R134a, R407C (depending on variant)
Plate on your unit shows R407C
Sound pressure
≈ 60–63 dBA @ 1 m
Low noise scroll design
These values position the ZR61KCE as a robust medium‑capacity compressor for rooftop, split and chiller units in high‑back‑pressure applications.
How to verify that a Copeland compressor is genuine
1. Check the nameplate and logo
The data plate must be cleanly printed, firmly fixed, and show the Copeland logo and trademark without spelling mistakes or distorted fonts.
Model code “ZR61KCE‑TF7‑522” and serial number must follow Copeland’s standard alphanumeric format; random or repeated serials are a red flag.
2. Use the Copeland authenticity program
Copeland runs a “Know it’s Real” program explaining that genuine compressors are distributed only through authorized wholesalers and must carry proper packaging and serial data plate.
Many original scrolls now include an authenticity label with a QR code or a web link like copeland.com/v where installers can validate the unit by scanning or entering a code.
If the label on your ZR61KCE‑TF7‑522 redirects to the official Copeland domain and accepts the serial, this is a strong proof of authenticity.
3. Compare with Copeland Online Product Information
Copeland provides an Online Product Information portal and a Copeland Mobile app that list dimensions, tube sizes, electrical data and approvals by exact model number.
Measure suction and discharge stub sizes (7/8″ and 1/2″ for ZR61KCE‑TFD‑522) and overall height (~451 mm) and compare them with the official datasheet.
Any major mismatch in dimensions or operating limits is a warning sign.
4. Purchase channel audit
Genuine compressors should come from authorized distributors listed on the Copeland “Where to Buy” page; suspiciously low prices or informal packaging suggest counterfeit risk.
Copeland explicitly warns that counterfeit units are often sold with generic packaging, missing documentation, and inconsistent labels.
Technical comparison with similar scroll models
To help HVAC technicians choose the right replacement, here is a comparison between the ZR61KCE and a close relative ZR72KCE used in similar air‑conditioning applications.
Capacity and operating range
Model
Refrigerant
Capacity range
Power range (hp)
Application range
Note
ZR61KCE‑TF7‑522
R22, R407C (family data)
≈ 10–15 kW
4–6 hp
−20 °C to +12.5 °C evap.
High‑back‑pressure AC duty.
ZR72KCE‑TFD‑522
R22, R407C
≈ 12–17 kW
5–7 hp
Similar HBP range
Slightly higher capacity for larger rooftop units.
For many light commercial rooftop units or packaged chillers, the ZR61KCE is enough, but ZR72KCE offers extra margin where higher sensible loads or hotter climates are expected.
Electrical and mechanical comparison
Feature
ZR61KCE‑TF7‑522
ZR72KCE‑TFD‑522
Voltage
380‑420 V 3Ph 50 Hz (TFD/TF7)
380‑420 V 3Ph 50 Hz
Displacement
≈ 14.3–14.4 m³/h
≈ 16–17 m³/h (family data)
Suction line
7/8″
7/8″
Discharge line
1/2″
1/2″
Sound level
≈ 60–63 dBA
≈ 61 dBA
Both models share similar connection sizes, which helps in retrofits, but the ZR72KCE draws more current and requires careful checking of contactor and cable sizing.
Risks of counterfeit Copeland compressors
System damage and safety
Copeland warns that counterfeit compressors often use poor‑quality materials, which can cause electrical failure, blown windings, or mechanical seizure, leading to catastrophic system damage.
In severe cases, internal parts can rupture, creating a risk of refrigerant release or physical injury during operation or service.
Reduced lifespan and efficiency
Fake units rarely achieve the design life of genuine Copeland Scroll compressors, often failing after only weeks or months in service.
Because internal tolerances are not controlled, volumetric efficiency drops, superheat control becomes unstable, and energy consumption rises, directly increasing operating costs.
Practical tips for installers and buyers
Installation and commissioning
Always match the compressor with the correct refrigerant (R407C for your ZR61KCE‑TF7‑522) and verify oil type (typically POE RL32‑3MAF or Mobil EAL Arctic 22 CC for this family).
Respect Copeland limits for maximum discharge and suction pressure (≈ 29.5 bar and 20 bar) and maximum suction temperature (≈ 50 °C), and use proper crankcase heaters where required.
Documentation to keep
Keep a clear photo of the nameplate, purchase invoice, and packaging label; these elements are useful if you need to file a warranty claim or report a counterfeit.
For projects, link the compressor model in your technical submittals to the official Copeland catalogue pages for easy verification by consultants and clients.
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Meta description (Yoast SEO) Is your Copeland ZR61KCE‑TF7‑522 compressor original? Detailed authenticity checklist, official specs, risks of counterfeit scrolls, and comparison with ZR72KCE to help HVAC technicians choose safely.
Excerpt (first 55 words) The data plate on the Copeland ZR61KCE‑TF7‑522 compressor matches the official Copeland Scroll specifications for R407C air‑conditioning duty and includes the Copeland authenticity label linking to copeland.com/v, a key anti‑counterfeit feature. When purchased through an authorized distributor, these details strongly indicate that the unit installed in your system is genuine.
The Tecumseh compressor lineup represents one of the most widely-deployed hermetic refrigeration systems in commercial food service, supermarket retail, and industrial cold storage worldwide. This comprehensive guide covers ten essential models—AVA7524ZXT, AHA2445AXD, AKA9438ZXA, AWA2460ZXT, AZA0395YXA, AKA9442EXD-R, AKA4476YXA-R, AWG5524EXN-S, and AKA4460YXD—with exact horsepower ratings, input wattage, refrigeration capacity, and application specifications for technicians, facility managers, and system designers.
Complete Specifications Table: All Ten Tecumseh Compressor Models
Model
HP Rating
Input Watts (Rated)
Refrigeration Capacity (W)
Refrigerant
Voltage/Phase
Evaporating Range
Application Type
Motor Type
AVA7524ZXT
3 HP
3,490–4,000 W (varies by refrigerant)
6,639–6,973 W (R407A-R404A @ 20°F evap.)
R404A, R407A, R448A, R449A, R452A
200–230V 3-phase 60Hz / 50Hz
−23.3°C to −1.1°C (−10°F to 30°F)
Medium-Back-Pressure (MBP)
HST (High Start Torque) 3-phase
AHA2445AXD
1 HP
1,225 W (R-12 @ −10°F evap.)
1,289 W (legacy R-12)
R-12 (inactive/restricted)
200–230V 1-phase 50/60Hz
−40°C to −12.2°C (−40°F to 10°F)
Low-Back-Pressure (LBP)
CSIR (Capacitor-Start) HST
AKA9438ZXA
1/2 HP
756 W (R404A @ 20°F evap.)
1,099–1,112 W (R404A-R407A)
R404A, R407A, R448A, R449A, R452A
115V 1-phase 60Hz / 100V 50Hz
−17.8°C to 10°C (0°F to 50°F)
Commercial-Back-Pressure (CBP)
CSIR HST
AWA2460ZXT
1.5 HP
1,552–1,686 W (R452A-R449A)
1,684–1,758 W (−10°F evap.)
R404A, R407A, R448A, R449A, R452A
200–230V 3-phase 50/60Hz
−40°C to −12.2°C (−40°F to 10°F)
Low-Back-Pressure (LBP)
HST 3-phase
AZA0395YXA
1/9 HP
230 W (R134a @ 20°F evap.)
278 W (R134a)
R-134a
115V 1-phase 60Hz / 100V 50Hz
−17.8°C to 10°C (0°F to 50°F)
Commercial-Back-Pressure (CBP)
RSIR (Rotary Solenoid) LST
AKA9442EXD-R
1/2 HP
760 W (R-22 @ 20°F evap.)
1,231 W (R-22)
R-22, R-407C
208–230V 1-phase 60Hz / 200V 50Hz
−17.8°C to 10°C (0°F to 50°F)
Commercial-Back-Pressure (CBP)
CSR (Capacitor-Start) HST
AKA4476YXA-R
3/4 HP
1,070–1,111 W (R134a-R513A)
2,250–2,265 W (45°F evap.)
R-134a, R-513A
115V 1-phase 60Hz / 100V 50Hz
−6.7°C to 12.8°C (20°F to 55°F)
High-Back-Pressure (HBP)
CSIR HST
AWG5524EXN-S
2 HP
1,650–2,480 W (varies load)
7,091 W (R-22 rated)
R-22, R-407C
208–230V 1-phase 60Hz / 200–220V 50Hz
−23.3°C to 12.8°C (−10°F to 55°F)
Multi-Temperature
PSC LST
AKA4460YXD
1/2 HP
889–890 W (R134a HT)
6,250 BTU/h (~1,830 W) @ 20°F evap.
R-134a (high-temperature rated)
208–230V 1-phase 60Hz
−6.7°C to 12.8°C (20°F to 55°F)
High-Back-Pressure (HBP)
CSIR HST
Detailed Model Analysis with Exact Power Specifications
AVA7524ZXT: 3 HP, 3,490–4,000 W Medium-Back-Pressure Workhorse
The Tecumseh AVA7524ZXT is one of the company’s flagship 3-horsepower, three-phase compressors with input power consumption ranging from 3,490 W to 4,000 W depending on refrigerant and operating conditions. This represents a significant commercial-duty compressor suitable for medium-sized walk-in coolers, supermarket produce sections, and dairy display cases. The model delivers refrigeration capacities between 6,639 W (R407A) and 6,973 W (R404A) at standard ARI rating conditions (20°F evaporating, 120°F condensing).
Power Consumption Breakdown by Refrigerant at 20°F Evaporation:
R404A: 4,000 W input (Most demanding; highest discharge temperature)
R449A: 3,622 W input (Better efficiency than R404A)
R448A: 3,622 W input (Similar to R449A; lower GWP)
R452A: 3,772 W input (Improved efficiency; very low GWP)
R407A: 3,490 W input (Most efficient; legacy alternative)
The high three-phase inrush current (65.1 A locked-rotor amps) demands properly sized motor starters and circuit protection. Technicians must verify that facility electrical infrastructure can handle the 10.9 A rated load at 60 Hz continuously without voltage sag exceeding 3%.
Field Application: This compressor excels in medium-capacity systems handling 15–25 m³ (530–880 cubic feet) cold rooms where the evaporating temperature stays above −10°F (−23.3°C) and cooling loads are moderate to heavy. Not recommended below −40°F or for continuously operated blast-freezer duty.
AHA2445AXD: 1 HP, 1,225 W Legacy Low-Temperature R-12 Unit
The Tecumseh AHA2445AXD is a 1-horsepower, single-phase compressor rated for 1,225 W input power at the ASHRAE standard low-temperature rating (−10°F evaporating, 130°F condensing). This historic model was designed exclusively for R-12 refrigerant before the Montreal Protocol phase-out, making it now classified as inactive by the manufacturer. Despite being out of production for over two decades, many of these units remain in service in older supermarket blast freezers and frozen-food storage chambers in developing markets and legacy installations.
Critical Specifications:
Refrigeration Capacity: 1,289 W @ −10°F evaporation (ASHRAE standard)
Motor Configuration: CSIR (Capacitor-Start/Induction-Run) with High Start Torque
Locked-Rotor Amps: 51 A (high inrush current requiring heavy-duty contactors)
Displacement: 53.186 cc (relatively small piston chamber)
Oil Type: Mineral oil (incompatible with modern POE-based refrigerants)
Why It’s Obsolete: R-12 recovery is mandatory in most developed nations; supplies are restricted to legacy system maintenance only. The mineral oil used in R-12 systems is hygroscopic (absorbs moisture), and switching to R404A or R134a without complete flushing and oil replacement guarantees rapid acid formation and compressor failure within weeks.
Modern Replacement Path: Technicians retrofitting AHA2445AXD systems typically replace the compressor with R404A-compatible low-temperature units from the AJ or FH series (e.g., AJ2425ZXA, FH6540EXD), which require new suction/discharge tubing, condenser re-evaluation, and a complete system evacuation to <500 microns.
AKA9438ZXA: 1/2 HP, 756 W Compact Commercial Medium-Temperature
The Tecumseh AKA9438ZXA is a compact 1/2-horsepower compressor drawing just 756 W input power at R404A rating conditions (20°F evaporation). Despite its diminutive electrical footprint, it delivers 1,099–1,112 W refrigeration capacity, making it highly efficient for small commercial applications where space, weight, and electrical current draw are critical constraints. The single-phase 115 V 60 Hz / 100 V 50 Hz availability makes it a favorite for North American retail environments lacking dedicated three-phase power.
Performance and Electrical Profile:
Refrigerant
Input Watts
Capacity Watts
Locked-Rotor Amps
Rated Load Amps
R404A
800 W
1,099 W
58.8 A
9.2 A
R407A
756 W
1,112 W
58.8 A
9.2 A
R449A
724 W
1,094 W
58.8 A
9.2 A
R452A
757 W
1,092 W
58.8 A
9.2 A
R448A
724 W
1,094 W
58.8 A
9.2 A
Critical Field Consideration: The high locked-rotor current (58.8 A) means that undersized motor starting relays, capacitors, or circuit breakers will nuisance-trip during compressor startup. Technicians must verify hard-start kit adequacy and confirm that facility panel voltage doesn’t sag below 103 V during the 200–500 ms compressor inrush period.
Ideal Applications:Reach-in coolers, ice-cream dipping cabinets, beverage coolers, pharmacy refrigerators, and small walk-in coolers (≤10 m³) in convenience stores. The evaporating range of 0°F to 50°F (−17.8°C to 10°C) accommodates both lightly chilled goods (4°C) and moderately frozen items (−10°C).
AWA2460ZXT: 1.5 HP, 1,552–1,686 W Three-Phase Low-Temperature
The Tecumseh AWA2460ZXT is a 1.5-horsepower, three-phase low-temperature compressor with input power ranging from 1,552 W (R452A) to 1,686 W (R449A) at −10°F evaporation. This professional-grade unit targets medium-capacity blast freezers, ice-cream production lines, and commercial frozen-food storage requiring continuous duty at temperatures between −40°F and −10°F (−40°C to −12.2°C).
Power Efficiency Comparison Across Refrigerants (230 V 3-phase, −10°F evaporation):
Refrigerant
Input Watts
Refrigeration Capacity (W)
Efficiency (W/W)
Discharge Temp. Trend
R404A
1,630 W
1,758 W
1.08
Baseline
R449A
1,686 W
1,684 W
1.00
Higher; more discharge heat
R448A
1,686 W
1,684 W
1.00
Similar to R449A
R452A
1,552 W
1,719 W
1.11
Lowest input; best COP
Three-Phase Electrical Requirements:
Locked-Rotor Amps (LRA): 63.4 A (substantial; requires oversized contactor)
Displacement: 51.27 cc (large piston volume for high-displacement performance)
Operational Excellence: The AWA2460ZXT shines in consistent, heavy-duty freezer service where uninterrupted cooling at −20°F to −30°F is essential for product quality. However, do not attempt to operate below −40°F or condense above 55°C, as extreme conditions rupture the hermetic shell’s pressure relief disc (designed for ~425 psig burst) and destroy the compressor.
AZA0395YXA: 1/9 HP, 230 W Micro-Displacement Extended-Temperature
The Tecumseh AZA0395YXA represents a tiny 1/9-horsepower compressor with only 230 W input power consumption at ARI rating conditions (20°F evaporation, R134a). This ultra-compact unit is one of the industry’s smallest commercially-viable refrigeration compressors, designed for light-duty applications including desktop ice makers, compact beverage coolers, medical/laboratory sample freezers, and portable marine cooling systems.
Remarkable Compactness:
Weight: Only 19 lbs (8.6 kg)
Displacement: 5.588 cc (tiny piston chamber requiring precision manufacturing)
Oil Charge: 243 cc (barely enough for motor cooling)
Locked-Rotor Amps: 28 A (relatively low for safe 115 V circuit use)
Rated Load Amps: 2.9 A @ 115 V 60 Hz (draws less current than a desk lamp)
Capacity and Efficiency Profile:
Evaporating Temp.
Capacity BTU/h (W)
Input Watts
Power Factor
20°F (−6.7°C)
950 BTU/h (278 W)
230 W
1.21 W/W
25°F (−3.9°C)
1,230 BTU/h (360 W)
257 W
1.40 W/W
30°F (−1.1°C)
1,370 BTU/h (401 W)
274 W
1.46 W/W
Critical Limitation: The LST (Low-Start-Torque) RSIR motor is deliberately designed to minimize inrush current stress on small electrical circuits. However, never operate this compressor without refrigerant circulation, as the micro-displacement cannot provide adequate oil circulation for motor cooling without active refrigerant flow. Running dry for even 10 seconds risks motor winding insulation breakdown and bearing seizure.
Typical Installations:Countertop beverage coolers at gas stations (2–4°C setpoint), portable coolers for boats and RVs, laboratory equipment with temperature-sensitive components.
AKA9442EXD-R: 1/2 HP, 760 W Mid-Range R-22 and R-407C
The Tecumseh AKA9442EXD-R is a 1/2-horsepower, single-phase compressor rated for 760 W input power at ASHRAE conditions (20°F evaporation, R-22). This R-22 specialist bridges the gap between legacy CFC systems and modern HFC/HFO blends, making it particularly valuable for retrofit scenarios in regions where R-22 phase-out is gradual and drop-in R-407C migration is cost-justified.
R-22 vs. R-407C Power Characteristics:
The AKA9442EXD-R’s specification sheet documents 1,231 W refrigeration capacity @ 20°F evaporation on R-22 with 760 W input power, yielding a coefficient of performance (COP) of 1.62. When retrofitted to R-407C (a non-flammable synthetic blend approved as drop-in replacement for R-22), capacity typically increases by 5–10% while discharge temperature often remains within acceptable limits (usually 5–10°C lower than baseline R-22 operation).
Motor and Electrical Specs:
Motor Type: CSR (Capacitor-Start/Run) with HST winding
Locked-Rotor Amps: 31 A (moderate; 1/3 that of larger models)
Rated Load Amps: 4 A @ 60 Hz (very economical)
Max Continuous Current: 6.64 A (allows smaller circuit breakers)
Displacement: 15.634 cc (mid-range piston volume)
Application Sweet Spot:Deli display cases, pharmacy refrigerators, small ice makers, walk-in coolers 8–15 m³ (280–530 cu ft). The 0°F to 50°F (−17.8°C to 10°C) evaporating range covers both chilled fresh-food applications and moderately frozen goods.
AKA4476YXA-R: 3/4 HP, 1,070–1,111 W High-Temperature Retail Cooler
The Tecumseh AKA4476YXA-R is a 3/4-horsepower, single-phase compressor consuming 1,070–1,111 W input power across R-134a and R-513A refrigerants at 45°F evaporation (high back-pressure rating). This model is optimized for supermarket produce displays, dairy coolers, and retail beverage cases operating near 2–8°C (35–46°F) evaporating temperature, where high COP and low discharge temperature are essential for compressor longevity and energy efficiency.
R-134a vs. R-513A Performance:
Refrigerant
Input Watts
Capacity (W)
COP (W/W)
Pressure Class
R-134a
1,070 W
2,250 W
2.10
Standard HBP
R-513A
1,111 W
2,265 W
2.04
Higher pressure (HFO blend)
Electrical Characteristics:
Locked-Rotor Amps: 58.8 A (requires motor-protection relay and hard-start kit in marginal voltage conditions)
Rated Load Amps: 11.3 A @ 115 V 60 Hz (moderate continuous draw)
Displacement: 22.599 cc (larger than 1/2 HP models, smaller than 1 HP units)
Why High-Temperature Application? The 20°F to 55°F (−6.7°C to 12.8°C) evaporating range places this compressor in the HBP (High Back-Pressure) classification, meaning suction pressures remain elevated even at light loads, protecting the motor winding from low-temperature cooling inadequacy. This design philosophy prioritizes reliability at warm evaporating temperatures over capacity at low temperatures.
Typical Installations:Supermarket dairy sections, produce rooms, beverage coolers, medication storage (pharmacies), bakery cold cases. The high efficiency (COP ≈ 2.0) translates to lower energy bills compared to older R-22 compressors operating in equivalent service.
AWG5524EXN-S: 2 HP, 1,650–2,480 W Dual-Voltage Large-Displacement R-22
The Tecumseh AWG5524EXN-S is a 2-horsepower, single-phase (despite the three-phase-like capacity) compressor with input power ranging from 1,650 W (light load) to 2,480 W (full load) at varying condensing temperatures. This large-displacement unit (43.1 cc) ranks among Tecumseh’s largest reciprocating compressors, delivering approximately 7,091 W (24,200 BTU/h) refrigeration capacity on R-22 at full-load conditions.
Power Profile Across Operating Envelope (230 V single-phase, R-22):
Evaporating Temp.
Condensing Temp. 100°F
Condensing Temp. 110°F
Condensing Temp. 120°F
0°F
1,100 W input
1,070 W input
—
10°F
1,210 W input
1,190 W input
1,170 W input
20°F
1,520 W input
1,560 W input
1,600 W input
Motor and Electrical Specifications:
Motor Type: PSC (Permanent-Split-Capacitor) with LST (Low-Start-Torque)
Locked-Rotor Amps: 60 A (substantial; demands heavy-duty electrical infrastructure)
Rated Load Amps: 11 A @ 60 Hz (continuous draw; requires 15 A minimum breaker)
Max Continuous Current: 18.3 A (absolute maximum permissible)
Displacement: 43.1 cc (nearly twice that of 1 HP models)
LST Motor Advantage: Unlike HST (High-Start-Torque) designs used in smaller compressors, the AWG5524EXN’s LST motor intentionally reduces inrush-current stress on facility electrical switchgear, capacitors, and contactors. This soft-start characteristic is critical when retrofitting older air-conditioning systems where the existing electrical infrastructure is marginal.
Application Range:Large supermarket condensing units, commercial ice-cream machine rooms, warehouse-scale blast freezers, industrial process cooling, R-22 retrofit projects in high-tonnage systems. The −10°F to 55°F (−23.3°C to 12.8°C) evaporating range covers everything from low-temperature freezers to high-temperature AC conditioners, making this a true multi-temperature workhorse.
AKA4460YXD: 1/2 HP, 889–890 W High-Temperature R-134a Unit
The Tecumseh AKA4460YXD is a 1/2-horsepower, single-phase compressor drawing 889–890 W input power at high-temperature rating (R-134a, 45°F evaporation). Despite its modest 1/2 HP electrical rating, it delivers approximately 6,250 BTU/h (1,830 W) refrigeration capacity, making it highly efficient for retail cooler and air-conditioning applications where warm evaporating temperatures (20°F to 55°F) are the norm.
High-Temperature (HT) Performance Profile (115 V single-phase, R-134a):
Evaporating Temp.
Input Watts
Capacity (W)
Efficiency (W/W)
20°F
890 W
1,830 W
2.06
30°F
891 W
2,100 W
2.36
40°F
893 W
2,350 W
2.63
50°F
895 W
2,600 W
2.90
Exceptional Efficiency at Warm Operating Points: Notice that as evaporating temperature rises (warmer operating conditions), input wattage stays nearly constant (~890–895 W) while capacity increases dramatically (1,830 W → 2,600 W). This represents an efficiency gain from 2.06 to 2.90 W/W—a hallmark of HBP/high-temperature design.
Electrical Characteristics:
Motor Type: CSIR (Capacitor-Start/Induction-Run) with HST
Locked-Rotor Amps: ~50 A (requires start component verification)
Rated Load Amps: 4–5 A @ 115 V 60 Hz (lightweight; suitable for 20 A circuits)
Displacement: Similar to AKA9442EXD (~15 cc class)
Complementary vs. Competing Role: Where the AKA9442EXD-R is R-22 legacy-focused, the AKA4460YXD is R-134a modern-focused. Both offer 1/2 HP rating and similar electrical profiles, but the AKA4460YXD’s warm evaporating envelope makes it the choice for air-conditioning condensing units and warm-weather cooler applications, while AKA9442EXD-R excels at chilled/frozen food storage.
Comparative Wattage and Efficiency Analysis
Power-to-Capacity Ratio (Input Watts vs. Refrigeration Watts)
To understand compressor efficiency relative to cooling output, the power-to-capacity ratio (also called COP or W/W coefficient) reveals which models deliver the most cooling per watt of electrical input:
Model
HP
Input Watts
Cooling Watts
W/W Ratio
Efficiency Ranking
AKA4460YXD
1/2
890
1,830–2,600
2.06–2.90
Excellent (HT-optimized)
AKA4476YXA-R
3/4
1,070
2,250
2.10
Excellent (HT-optimized)
AWG5524EXN-S
2
1,650–2,480
7,091
2.86 (avg)
Very Good
AKA9438ZXA
1/2
756
1,099
1.45
Good (CBP-rated)
AKA9442EXD-R
1/2
760
1,231
1.62
Good
AZA0395YXA
1/9
230
278
1.21
Fair (micro-sized)
AVA7524ZXT
3
3,490–4,000
6,973
1.74–1.99
Good
AWA2460ZXT
1.5
1,552–1,686
1,758
1.04–1.13
Fair (LT-rated; high pressure)
AHA2445AXD
1
1,225
1,289
1.05
Fair (legacy; low efficiency)
Key Insight:High-temperature (HT) models (AKA4460YXD, AKA4476YXA-R) deliver 2.0–2.9 W/W efficiency because warm evaporating temperatures reduce compression pressure ratios, allowing smaller volumes of gas to do more cooling work. Conversely, low-temperature (LT) models like AWA2460ZXT and AHA2445AXD struggle to exceed 1.1 W/W because extreme temperature differentials force large compression ratios with inherent inefficiency.
Refrigerant Selection and Wattage Impact
How Refrigerant Changes Input Power Requirements
The same compressor model can consume different input wattage depending on refrigerant choice. The AVA7524ZXT at 20°F evaporation is a perfect case study:
Refrigerant
Input Watts
Vs. R404A
Discharge Temp.
Pressure Ratio
R404A
4,000 W
Baseline (highest)
95°C (typical)
8.5:1
R449A
3,622 W
−9.4%
85°C (lower)
8.1:1
R448A
3,622 W
−9.4%
85°C (lower)
8.1:1
R452A
3,772 W
−5.7%
88°C
8.3:1
R407A
3,490 W
−12.8%
78°C (lowest)
7.9:1
R407A is the most efficient (3,490 W input) because it has a lower volumetric expansion ratio and inherently lower discharge temperatures. However, R407A is being phased down in favor of low-GWP blends like R448A and R452A, which offer 10–15°C lower discharge temperatures compared to baseline R404A while maintaining similar electrical input (within ±10%).
Installation, Electrical Integration, and Safety Guidelines
Matching Electrical Infrastructure to Compressor Power Draw
A critical installation error is undersizing circuit protection or motor starters relative to compressor inrush current. Example scenario:
Site Condition: Installation of AKA9438ZXA (1/2 HP, 756 W input) into a facility with existing 15 A circuit breaker.
Problem:Locked-rotor amps = 58.8 A. The motor starting relay must energize the compressor, causing inrush current of 58.8 A for ~200 ms. A 15 A breaker trips immediately; a 20 A breaker may nuisance-trip if voltage sags during startup.
Solution: Install hard-start kit (start capacitor 30–45 µF + potential relay) to reduce effective locked-rotor current to 30–40 A, allowing a 20 A breaker to handle the inrush safely.
Three-Phase vs. Single-Phase Considerations
Three-Phase Models (AVA7524ZXT, AWA2460ZXT):
Advantage: Much lower inrush current per phase (typically 1/3 of single-phase equivalent)
Disadvantage: Requires three-phase electrical service; facility must have three separate 120° phase waveforms
Advantage: 115 V or 208–230 V single-phase service available at nearly every site
Disadvantage: High inrush current (50–60 A); requires robust start components and voltage-stable circuits
Typical Sites: Retail stores, restaurants, small convenience shops
Voltage Sensitivity: All compressors are sensitive to ±10% voltage variation. A 115 V compressor operating at only 103.5 V (10% sag) experiences reduced motor torque, slower startup, and risk of thermal overload. Facilities with chronic voltage sag must install voltage-stabilizing transformers or power-factor correction equipment.
Complete Tecumseh compressor technical data: exact horsepower (1/9 HP to 3 HP), input watts (230 W to 4,000 W), R404A R134a capacities, and application guide for every model.
Tecumseh commercial compressors range from 1/9 HP (230 W) to 3 HP (4,000 W), delivering refrigeration capacities from 278 W to 6,973 W across R404A, R134a, and legacy refrigerants. This complete technical guide provides exact horsepower, input wattage, evaporating ranges, and application types for all ten major models used in supermarkets, walk-ins, and retail coolers.
Mbsmpro.com, Compressor, KCJ513HAG-S424H, 1.2 HP, Copeland, R134a, HBP, 12300 Btu/h, 230V, CSCR, Water Cooler, Air Conditioning
The Heavyweight Champion of HBP: Copeland KCJ513HAG-S424H
In the realm of commercial refrigeration, few names carry as much weight as Copeland. If you are an artisan bricoleur repairing a large water cooler, a bottle chiller, or a specialized air conditioning unit, encountering the KCJ513HAG-S424H means you are dealing with a robust, high-torque machine. This isn’t a small domestic compressor; it is a 1.2 HP beast designed to move heat fast.
The KCJ series (Reciprocating) is legendary for its durability in high-ambient temperatures (common in Tunisia and the Middle East). Unlike rotary compressors that might struggle when the condenser gets clogged with dust, this reciprocating connecting rod design keeps pumping. The “HAG” suffix is your key identifier: ‘H’ stands for High Temperature (HBP), and ‘G’ confirms it is built for R134a gas.
Why 1.2 HP Matters for High Back Pressure (HBP)
This compressor is a “High Back Pressure” specialist. It is designed to operate where the evaporator temperature is relatively high (like +7.2°C for AC or water cooling).
Cooling Capacity: At standard ASHRAE conditions, it delivers a massive 12,300 Btu/h (approx 3,604 Watts).
Efficiency: It uses a CSCR (Capacitor Start Capacitor Run) motor configuration. This means it has a start capacitor to get the heavy piston moving and a run capacitor to keep the amperage low (approx 6.5 Amps) while running.
Technical Specifications: The Data Sheet
Below is the precise data for the KCJ513HAG-S424H.
Feature
Specification
Model
KCJ513HAG-S424H
Brand
Copeland (Emerson)
Nominal HP
1.20 HP (approx. 1 Ton)
Displacement
38.04 cc/rev
Refrigerant
R134a (Tetrafluoroethane)
Application
HBP (High Back Pressure) / AC / Heat Pump
Voltage
220-230V ~ 50Hz
Cooling Capacity
12,300 Btu/h (@ +7.2°C Evap)
Input Power
1374 Watts
Input Current
6.5 Amps
Motor Circuit
CSCR (Capacitor Start & Run)
Start Capacitor
80-100 µF / 230V
Run Capacitor
36 µF / 440V
Oil Type
POE (Polyolester)
Oil Charge
890 ml
LRA (Locked Rotor)
39 A
Comparison: Copeland KCJ513HAG vs. Tecumseh & Danfoss
When this specific Copeland is unavailable, you need a backup plan. Here is how it compares to other market leaders in the 1 HP+ R134a category.
Compressor
Brand
Nominal HP
Displacement
Cooling (HBP)
Verdict
KCJ513HAG
Copeland
1.2 HP
38.0 cc
12,300 Btu
Best for rugged, high-vibration environments.
TAG4518Y
Tecumseh
1.5 HP
53.2 cc
15,000 Btu
Slightly larger; good upgrade if space permits.
CAJ4511Y
Tecumseh
1 HP
32.7 cc
10,500 Btu
A bit weaker; only use for smaller loads.
MT18
Maneurop
1.5 HP
30.2 cc
13,000 Btu
Excellent alternative, but physically larger/heavier.
Exploitation Note: If you replace a rotary compressor with this reciprocating model, ensure you add a liquid receiver. Reciprocating pumps are less tolerant of liquid slugging than rotaries!
Exploitation: Installation & Troubleshooting
For the technician, installing the KCJ513HAG requires attention to detail:
Capacitor Logic: This unit requires the start capacitor to fire. If you hear a “hum” but no start, check the potential relay (AC85001) and the 80-100µF start capacitor. They are the most common failure points, not the compressor itself.
Oil Management: It comes charged with POE oil. If you are retrofitting an old R12 system (rare these days, but possible), you must flush the lines completely. R134a + Mineral Oil = Sludge.
Vibration: This is a heavy piston compressor (~22.5 kg). Ensure the rubber grommets are fresh. If you bolt it down too tight without the rubber play, the vibration will crack the copper discharge line within weeks.
Heat Management: At 54.4°C condensing temp, this unit works hard. Ensure the condenser fan is clean and spinning at full RPM (usually 1300 RPM for these units).
Detailed specs for Copeland KCJ513HAG-S424H (1.2 HP, R134a). Discover cooling capacity, capacitor values (CSCR), and Tecumseh comparisons for water coolers and AC repair.
Mbsmgroup, Mbsm.pro, mbsmpro.com, mbsm, Copeland Compressor, KCJ513HAG, 1.2 HP Compressor, R134a HBP, Commercial Refrigeration, Water Cooler Repair, KCJ513HAG-S424H, Emerson Climate
Excerpt:
The Copeland KCJ513HAG-S424H is a powerhouse 1.2 HP compressor designed for high-demand cooling. Built for R134a applications like large water coolers and AC units, it delivers 12,300 Btu/h reliability. This guide covers its CSCR electrical setup, 38cc displacement, and how it compares to Tecumseh alternatives.
